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Background:


After recovering from the largest decline in the history of the carbon fiber industry in 2009, the market is poised for strong double-digit growth annually for the next five years. In terms of dollar shipment, the global carbon fiber market is expected to reach $3.3 billion by 2019 from $1.8 billion in 2013. Both industrial and aerospace markets are expected to witness annual double-digit growth. The sporting goods market is likely to witness the lowest growth over 2014-2018 in terms of dollar shipment.


Lucintel, a leading global management consulting and market research firm, has analyzed the global
carbon fiber market and presents its findings in “Growth Opportunities in the Global Carbon Fiber
Market: 2014-2019”.


Lucintel’s research indicates that the future growth of global carbon fiber industry will likely be driven by
emerging applications such as wind blades; nuclear centrifuge rotor tubes; laptop cases; mobile
phones; and risers, tethers and umbilical in the oil and gas industry. In addition, civil and bridge
applications; CNG tanks, fuel cells, and automotive applications in high-end cars; defense aircraft;
commercial aerospace applications such as B787, A380, B747-8, A350; and next-generation narrow
body aircraft are leading applications for carbon fiber use.


The industrial market is expected to see the highest growth among the other major sectors such as
aerospace and sporting goods. The industrial market is forecast to grow at the highest rate annually
over the next five years in terms of million dollars in shipments. More new carbon fiber suppliers from
India, China, Russia, the Middle East, and other developing regions are likely to emerge. Although there
is likely be a rise in pricing of final products annually over the next five years, this will be compensated
because of high manufacturing efficiency. Additionally, competition from offshore suppliers, such as
China and India, is expected to drive down the cost of end products.


The report, which provides trend scenarios for 2008-2013 and forecast statistics during 2014-2019,
details industry drivers and challenges, compares properties and prices, and highlights major carbon
fiber suppliers. The report also describes various carbon fiber properties, manufacturing processes, and
more.


This unique report from Lucintel will provide you with valuable information, insights, and tools needed to identify new growth opportunities and operate your business successfully in this market. This report will save hundreds of hours of your own personal research time and will significantly benefit you in expanding your business in this market. In today’s stringent economy, you need every advantage that you can find.

Table Of Contents

Growth Opportunities in the Global Carbon Fiber Market 2014?2019
Table of Contents


1. Executive Summary

2. Evolution of Carbon Fiber Market
2.1: Overview of past and present
2.2: Future of carbon fiber market

3. Properties and Price Comparison
3.1: Type of material
3.1.1: Continuous fiber
3.1.2: Chopped fiber
3.1.3: Milled fiber
3.1.4: Metal coated fiber
3.2: Properties of continuous carbon fiber
3.3: Properties of chopped carbon fiber
3.4: Properties of milled carbon fiber
3.5: Properties of metal-coated fiber
3.6: Price versus property of different kinds of carbon fiber
3.7: Price and property comparison of different kinds of fiber

4. Carbon Fiber Suppliers
4.1: Key material suppliers and their market shares
4.2: Company overview
4.2.1: Toray Industries Inc.
4.2.2: Hexcel Composites
4.2.3: Teijin Ltd.
4.2.4: Formosa Plastics Corporation
4.2.5: Zoltek Corp.
4.2.6: Mitsubishi Rayon Co., Ltd.
4.2.7: SGL Group - The Carbon Company
4.2.8: Mitsubishi Plastics Composites America, Inc.
4.2.9: Nippon Graphite Fiber Corporation
4.2.10: Cytec Industries Inc.
4.2.11: Kureha Corporation
4.2.12: Donac Co., Ltd.

5. Carbon Fiber Market Analysis
5.1: Supply and demand analysis
5.2: Carbon fiber by market segments
5.2.1: Carbon fiber in industrial market
5.2.2: Carbon fiber in aerospace market
5.2.3: Carbon fiber in sporting goods market
5.3: Carbon fiber market by precursor
5.3.1: PAN-based carbon fiber market analysis
5.3.2: Pitch-based carbon fiber market analysis
5.4: Carbon fiber market by region
5.4.1: Carbon fiber demand by region
5.4.2: Carbon fiber capacity by country
5.4.3: Carbon fiber capacity in North America by precursor type
5.4.4; Carbon fiber capacity in Europe by precursor type
5.4.5: Carbon fiber capacity in rest of world by precursor type

6. Market Trends
6.1: Growth trends in global carbon fiber shipment
6.2: Growth trends in PAN-based carbon fiber
6.3: Growth trends in Pitch-based carbon fiber
6.4: Trends in supply and demand
6.5: Trends by applications
6.5.1: Industrial market
6.5.2: Aerospace market
6.5.3: Sporting goods market
6.6: Trends by region
6.7: Trends in carbon fiber price

7. Market Forecast
7.1: Forecast by capacity
7.2: Forecast by applications
7.2.1: Industrial market
7.2.2: Aerospace market
7.2.3: Sporting goods market
7.3: Forecast by region
7.4: Value chain analysis

8. Manufacturing of Carbon Fiber
8.1: Carbon fibers from precursor
8.1.1: Carbon fibers from polyacrylonitrile (PAN)
8.1.2: Carbon fibers from rayon:
8.1.3: Carbon fibers from pitch
8.2; Carbon fibers in Melt-Blown Nonwovens
8.2.1: Carbon fibers from Isotropic Pitch
8.2.2: Carbon fibers from Anisotropic Mesophase Pitch

List of Figures

Chapter 1. Executive Summary
Figure 1.1: Porter's Five Forces Analysis of global carbon fiber industry

Chapter 2. Evolution of Carbon Fiber Market
Figure 2.1: Evolution in carbon fiber applications

Chapter 3. Properties and Price Comparison
Figure 3.1: Suppliers of carbon fiber materials
Figure 3.2: Fabrication and applications of different carbon fiber materials
Figure 3.3: Typical continuous carbon fiber
Figure 3.4: Typical chopped carbon fiber
Figure 3.5: Typical metal-coated carbon fiber
Figure 3.6: Tensile modulus comparison of different types of carbon fiber
Figure 3.7: Comparison of tensile strength for various carbon fiber materials
Figure 3.8: Comparison of elongation at break for various carbon fiber materials
Figure 3.9: Comparison of density for various carbon fiber materials
Figure 3.10: Comparison of tensile modulus for various chopped carbon fibers
Figure 3.11: Comparison of tensile strength for various chopped carbon fibers
Figure 3.12: Comparison of density for various chopped carbon fibers
Figure 3.13: Comparison of elongation for various chopped carbon fibers
Figure 3.14: Comparison of tensile strength for various milled carbon fibers
Figure 3.15: Comparison of filament diameter for various milled carbon fibers
Figure 3.16: Comparison of density for various milled carbon fibers
Figure 3.17: Comparison of tensile modulus for various metal-coated carbon fibers
Figure 3.18: Comparison of tensile strength for various metal-coated carbon fibers
Figure 3.19: Comparison of elongation at break for various metal-coated carbon fibers
Figure 3.20: Comparison chart of tensile modulus per unit price for various carbon fibers
Figure 3.21: Comparison chart of tensile strength per unit price for various carbon fibers
Figure 3.22: Comparison of tensile modulus per unit price for various carbon fibers
Figure 3.23: Comparison of tensile strength per unit price for various carbon fibers

Chapter 4. Material Suppliers
Figure 4.1: Suppliers of carbon fiber materials
Figure 4.2: Industry leaders' market share (M pounds) total carbon fiber market in 2013
Figure 4.3: Carbon fiber shipments (M pounds) by industry leaders in 2013
Figure 4.4: Market share of industry leaders in PAN and pitch-based carbon M dollars in 2013
Figure 4.5: Carbon fiber shipments ($M) by industry leaders in 2013
Figure 4.6: A Geographic snapshot of carbon fiber manufacturers

Chapter 5. Global Carbon Fiber Market Analysis
Figure 5.1: Global PAN carbon fiber demand and capacity in 2013
Figure5.2: Percentage distribution of PAN-based carbon fiber shipments (M pounds) by market segments in 2013
Figure 5.3: Percentage distribution of carbon fiber shipments (m pounds) in industrial applications in 2013
Figure 5.4: Percentage distribution of carbon fiber shipments ($M) in industrial applications in 2013
Figure 5.5: Percentage carbon fiber distribution (M Pounds) in global aerospace market
Figure 5.6: Percentage comparison of carbon fiber shipments ($M) in global aerospace market by segments in 2013
Figure 5.7: Percentage carbon fiber distribution (M Pounds) in sporting goods market by applications in 2013
Figure 5.8: Carbon fiber shipments ($M) in Sporting Goods Market by Applications in 2013
Figure 5.9: Percentage distribution of carbon fiber (M Pounds) by Precursor in 2013
Figure 5.10: Percentage distribution of carbon fiber ($M) by Precursor in 2013
Figure 5.11: Percentage distribution of PAN-based carbon fiber (M Pounds) by market segments in 2013
Figure 5.12: Percentage distribution of PAN-based carbon fiber ($M) by market segments in 2013
Figure 5.13: Percentage distribution of Pitch-Based carbon fiber (M Pounds) by market segments in 2013
Figure 5.14: Pitch-based carbon fiber shipment ($M) by market in 2013
Figure 5.15: Percentage carbon fiber distribution (M Pounds) by region in 2013
Figure 5.9: Percentage distribution of carbon fiber (M Pounds) by precursor in 2013
Figure 5.8: Carbon fiber shipments ($M) in sporting goods market by applications in 2013
Figure 5.10: Percentage distribution of carbon fiber ($M) by Precursor in 2013
Figure 5.11: Percentage distribution of PAN-based carbon fiber (M Pounds) by market segments in 2013
Figure 5.12: Percentage distribution of PAN-based carbon fiber ($M) by market segments in 2013
Figure 5.13: Percentage distribution of Pitch-Based carbon fiber (m pounds) by market segments in 2013
Figure 5.14: Pitch-based carbon fiber shipment ($M) by market in 2013
Figure 5.15: Percentage carbon fiber distribution (M Pounds) by region in 2013
Figure 5.16: Percentage carbon fiber distribution ($M) by region in 2013
Figure 5.17: Percentage carbon fiber distribution (M Pounds) by country in 2013
Figure 5.18: Distribution of carbon fiber production ($M) by country in 2013
Figure 5.19: Percentage carbon fiber capacity distribution by region in 2013
Figure 5.20: Percentage distribution of carbon fiber capacity in North America by precursor in 2013
Figure 5.21: Percentage distribution of carbon fiber capacity in Europe by precursor in 2013
Figure 5.22: Percentage carbon fiber capacity distribution in rest of world by precursor in 2013

Chapter 6. Market Trends
Figure 6.1: Growth trend in the carbon fiber market in terms of pounds shipments (2008-2013)
Figure 6.2: Growth trend in the carbon fiber market in terms of dollar shipments (2008-2013)
Figure 6.3: Growth trend in PAN-based carbon fiber market (2008-2013) in terms of pounds shipments
Figure 6.4: Growth trend in PAN-based carbon fiber market (2008-2013) in terms of dollar shipments
Figure 6.5: Growth trend in pitch-based carbon fiber market (2008-2013) in terms of M pounds shipment
Figure 6.6: Growth trend in pitch-based carbon fiber market (2008-2013) in terms of $M Shipments
Figure 6.7: Trend in worldwide PAN carbon fiber demand and capacity (M Pounds)
Figure 6.8: Trend in new capacity (nameplate) installation for PAN carbon fiber by major players
Figure 6.9: Average growth rates in important markets in last five years
Figure 6.10: Total carbon fiber demand by market (2008-2013) in terms of M pounds of shipments
Figure 6.11: Total carbon fiber demand by market in 2008 in M pounds shipments
Figure 6.12: Total carbon fiber demand by market in 2013 in M pounds shipments
Figure 6.13: Total (PAN and Pitch) carbon fiber distribution (M Pounds) by industrial market in 2008
Figure 6.14: Total (PAN and Pitch) carbon fiber distribution ($M) by industrial market in 2008
Figure 6.15: Total (PAN and Pitch) carbon fiber distribution (M Pounds) by industrial market in 2013
Figure 6.16: Total (PAN and Pitch) carbon fiber distribution ($M) by industrial market in 2013
Figure 6.17: CAGR (2008-2013) for total (PAN and Pitch) carbon fiber demand (M pounds) for various applications in industrial market
Figure 6.18: CAGR (2008-2013) for total (PAN and Pitch) carbon fiber demand ($M) for various applications in the industrial market
Figure 6.19: Total (PAN and Pitch) carbon fiber distribution (M Pounds) in various aerospace markets (new and aftermarket) in 2008
Figure 6.20: Total (PAN and Pitch) carbon fiber distribution (M pounds) in various aerospace markets (new and aftermarket) in 2013
Figure 6.21: Total (PAN and Pitch) carbon fiber distribution ($M) in various aerospace markets (new and aftermarket) in 2008
Figure 6.22: Total (PAN and Pitch) Carbon Fiber Distribution ($M) in Various Aerospace Market (New and Aftermarket) in 2013
Figure 6.23: CAGR (2008-2013) for total carbon fiber in various aerospace markets (new and aftermarket), M pounds
Figure 6.24: CAGR (2008-2013) for total carbon fiber in various aerospace markets (new and aftermarket), $M
Figure 6.25: Global sporting goods market distribution by applications in M pounds shipment in 2008
Figure 6.26: Global sporting goods market distribution by applications in $M shipments in 2008
Figure 6.27: Global sporting goods market distribution by applications in M pounds shipment in 2013
Figure 6.28: Global sporting goods market distribution by applications in $M shipments in 2013
Figure 6.29: CAGR (2008-2013) for sporting goods market in M pounds shipment
Figure 6.30: CAGR (2008-2013) for sporting goods market in $M shipment
Figure 6.31: Carbon fiber demand by region in 20072008 and 2013 in terms of M pounds shipments
Figure 6.32: Carbon fiber demand by region in 2008 and 2013 in terms of $M shipments
Figure 6.33: Carbon fiber demand by region in 2008 in terms of M pounds shipments
Figure 6.34: Carbon fiber demand by region in 2013 in terms of M pounds shipments
Figure 6.35: Price trend in industrial, aerospace, and sporting goods carbon fiber

Chapter 7. Market Forecast
Figure 7.1: Forecast of carbon fiber in terms of M pounds shipments (2014-2019)
Figure 7.2: Forecast of carbon fiber in terms of $M shipments (2014-2019)
Figure 7.3: Forecast in worldwide pan carbon fiber nameplate demand and actual capacity (m pounds)
Figure 7.4: New worldwide capacity (M Pounds) installed by various industry players
Figure 7.5: Sectorial snapshot of major market segments of carbon fiber
Figure 7.6: Percentage distribution of carbon fiber by market in 2019 in terms of M pound shipment
Figure 7.7: Forecast of carbon fiber in different market in terms of M pounds shipment
Figure 7.8: Forecast of carbon fiber in different market in terms of M dollars shipments
Figure 7.9: Average percentage growth rate for important segments for the next five years
Figure 7.10: Penetration of 2.5 MW turbines in 2010 and 2012
Figure 7.11: Technology roadmap (average turbine capacity) for carbon fiber applications in wind turbines
Figure 7.12: Technology roadmap (average blade length) for carbon fiber applications in wind turbines
Figure 7.13: Material roadmap (blade modulus) for carbon fiber applications in wind turbine
Figure 7.14: Carbon fiber applications in large size wind turbines source: Lucintel analysis
Figure 7.15: Carbon fiber growth drivers and challenges in roller market
Figure 7.16: Carbon fiber potential at different penetration levels source: Lucintel analysis
Figure 7.17: CFRP penetration in automotive industry source: Lucintel analysis
Figure 7.18: Material development in automotive industry source: Lucintel analysis
Figure 7.19: Key challenges in usage of composites in CNG tanks
Figure 7.20: Stationary fuel cell shipment projections source: fuel cell today
Figure 7.21: A photograph of fuel cell car
Figure 7.22: Fuel cell shipment projections in transportation source: fuel cell today
Figure 7.23: Carbon fiber potential scenarios in bridge rehabilitation (Source: Lucintel Analysis)
Figure 7.24: Carbon fiber growth drivers and challenges for civil and construction market
Figure 7.25: Increase in average well depth in feet (Source: Lucintel Estimate)
Figure 7.26: Carbon fiber growth drivers and challenges in oil and offshore market
Figure 7.27: Carbon fiber growth drivers and challenges in marine industry
Figure 7.28: Forecast (2014-2019) in industrial market by segment, M Pounds
Figure 7.29: Forecast (2014-2019) in industrial market by segment, $M
Figure 7.30: Percentage distribution of carbon fiber shipments (M pounds) in industrial applications in 2014
Figure 7.31: Carbon fiber distribution (%) by industrial applications in 2014
Figure 7.32: Total (PAN and Pitch) carbon fiber demand distribution (M pounds) by industrial market in 2019
Figure 7.33: Total (PAN and Pitch) carbon fiber demand distribution ($M) by industrial market in 2019
Figure 7.34: CAGR (2014-2019) for total (PAN and Pitch) carbon fiber demand (M pounds) for various applications in industrial market
Figure 7.35: CAGR (2014-2019) for total (PAN and Pitch) carbon fiber demand ($M) for various applications in industrial market
Figure 7.36: Trend and forecast for average composites content in commercial aerospace market
Figure 7.37: Trend and forecast for carbon fiber in commercial aerospace market
Figure 7.38: Carbon fiber shipment (M Pounds) in aerospace market by segments (2014-2019)
Figure 7.39: Carbon fiber shipment ($M) in aerospace market by segments (2014-2019)
Figure 7.40: Percentage carbon fiber distribution (M Pounds) in global aerospace market by segments in 2014
Figure 7.41: Percentage comparison of carbon fiber shipments ($M) in Global Aerospace Market by Segments in 2014
Figure 7.42: Aerospace market (M Pounds) distribution for total (PAN and Pitch) carbon fiber by applications segments in 2019
Figure 7.43: Aerospace market ($M) Distribution for Total (PAN and Pitch) carbon fiber by applications segments in 2019
Figure 7.44: CAGR (2014-2019) for total carbon fiber in various aerospace market (new and aftermarket), M Pounds
Figure 7.45: CAGR (2014-2019) for total carbon fiber in various aerospace market (new and aftermarket), $M
Figure 7.46: Forecast in sporting goods market in M pounds shipment, 2014-2019
Figure 7.47: Forecast in sporting goods market in $M shipment, 2014-2019
Figure 7.48: CAGR (2014-2019) for sporting goods market in M pounds shipment
Figure 7.49: CAGR (2014-2019) for sporting goods market in $M shipment
Figure 7.50: Percentage carbon fiber distribution (M pounds) in sporting goods market by applications in 2014
Figure 7.51: Carbon fiber shipments ($M) in sporting goods market by applications in 2014
Figure 7.52: Percentage carbon fiber distribution (M pounds) in sporting goods market by applications in 2019
Figure 7.53: Percentage distribution of carbon fiber by region in 2014 in terms of million pounds shipment
Figure 7.54: Percentage distribution of carbon fiber by region in 2019 in terms of M pounds shipment
Figure 7.55: Percentage distribution of carbon fiber by region in 2014 in terms of $M shipment
Figure 7.56: Percentage distribution of carbon fiber by region in 2019 in Terms of $M Shipment
Figure 7.57: Distribution of carbon fiber by region in 2014 and 2019 in terms of M pounds shipment
Figure 7.58: Demand of carbon fiber by region in 2014 and 2019 in M dollars shipment
Figure 7.59: Dollar shipment and gross margin flow chart of 2013 carbon fiber market
Figure 7.60: Gross profit distribution in various nodes of value chain in 2013
Figure 7.61: Gross profit in various nodes of value chain in 2013
Figure 7.62: Dollar ($) and gross margin flow chart in carbon fiber market in 2019

Chapter 8. Manufacturing of Carbon Fiber
Figure 8.1: Schematic representation of carbon fiber preparation from PAN fibers
Figure 8.2: Manufacturing process schematic for pitch-based carbon fibers

List of Tables

Chapter 1. Executive Summary
Table 1.1: Carbon fiber market parameters and attributes - materials perspective
Table 1.2: Carbon fiber market parameters and attributes - end product market perspective

Chapter 3. Properties and Price Comparison
Table 3.1: Typical properties for Thornel Carbon Fibers
Table 3.2: Typical properties of Grafil Carbon Fiber
Table 3.3: Typical properties of Pyrofil Carbon Fiber
Table 3.4: Properties of Hexcel Continuous Fiber
Table 3.5: Properties of Dialead® Standard Grades Carbon Fiber
Table 3.6: Properties of PANOX Carbon Fiber
Table 3.7: Properties of SIGRAFIL T Carbon Fiber
Table 3.8: Properties of SIGRAFIL C Carbon Fiber
Table 3.9: Properties of Tenax Carbon Fiber
Table 3.10: Properties of Pyromex Carbon Fiber
Table 3.11: Properties of Tenax Carbon Fiber
Table 3.12: Properties of PYRON Carbon Fiber
Table 3.13: Properties of PYRON Single and Multi-Ply Yarns
Table 3.14: Properties of Panex Single and Multi-Ply Yarns
Table 3.15: Properties of Nippon - Granoc Continuous Fiber
Table 3.16: Properties of Thermalgraph Fiber
Table 3.17: Uses of Hexcel PAN-Based Chopped Carbon Fiber
Table 3.18: Properties of Grafil Chopped Fiber
Table 3.19: Properties of Pyrofil Chopped Fiber
Table 3.20: Properties of Dialead Chopped Carbon Fiber
Table 3.21: Properties of Tenax Chopped Carbon Fiber
Table 3.22: Properties of Tenax Chopped Carbon Fiber
Table 3.23: Properties of Panex 35 Chopped Carbon Fiber
Table 3.24: Properties of Nippon - Granoc Chopped Fiber
Table 3.25: Properties of PANOX Milled Fiber
Table 3.26: Properties of SIGRAFIL C Milled Fiber
Table 3.27: Properties of Dialead® Milled Fiber
Table 3.28: Properties of HTA Nickel-Coated Filament Yarn
Table 3.29: Properties of Tenax Nickel-Coated Filament Yarn
Table 3.30: Typical Properties of Common Structural Materials
Table 3.31: Price and property comparison of carbon fiber supplied by different companies in 2010
Table 3.32: Price and property comparison for different kinds of fiber

Chapter 4. Material Suppliers
Table 4.1: Comparison of applications of carbon fiber material by suppliers
Table 4.2: Major segments served by main carbon fiber manufacturers

Chapter 5. Global Carbon Fiber Market Analysis

Table 5.1: Evolution of carbon fiber applications in different segments by year
Table 5.2: A list of carbon fiber applications in various markets in combination with other materials
Table 5.3: Ranking of PAN-based carbon fiber suppliers according to their nameplate
Table 5.4: Ranking (based on revenue from carbon fiber business) of pitch-based carbon fiber manufacturers in 2013
Table 5.5: Material suppliers by region

Chapter 6. Market Trends
Table 6.1: CAGR in last one, five, and 15 years in terms of $ M shipment
Table 6.2: Price ($ Per Pound) and market trend in carbon fiber industry
Table 6.3: Structural fabric repair system
Table 6.4: Racing boat model and boat manufacturers

Chapter 7. Market Forecast
Table 7.1: Nominal capacity trends and forecast in PAN-based carbon fiber
Table 7.2: Price ($ Per Pound) and market forecast for carbon fiber industry by segments
Table 7.3: Wind energy market's impact analysis
Table 7.4: Challenges in carbon fiber adoption in wind energy market
Table 7.5: Features, advantages, and benefits of carbon composites rollers
Table 7.6: Mass saving properties of CFRP
Table 7.7: Carbon fiber usage criteria for automotive applications versus wind energy applications
Table 7.8: Weight comparison steel verses carbon composites structures used in offshore and oil industry
Table 7.9: Major drivers behind the growth of carbon fiber in aerospace market
Table 7.10: Major challenges of carbon fiber in the aerospace market
Table 7.11: Major drivers for carbon fiber usage in sporting goods market
Table 7.12: Major challenges for carbon fiber usage in sporting goods market

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