US Industrial Valves Market
US demand to reach $15.2 billion in 2013
Industrial valve demand is forecast to increase less than one percent per year to $15.2 billion in 2013. Gains will not match those registered during the 2003 to 2008 period when rising raw material costs supported price increases, which in turn boosted value gains. Through 2013, unit prices are expected to decline in response to decreasing raw material costs and, in inflation adjusted terms, valve demand will actually strengthen through 2013. The US market for industrial valves will also be fueled by an acceleration in construction expenditures growth, and, in particular, a strong rebound in residential construction spending from the low levels of 2008.
Growth in industrial valve exports to lag imports
US industrial valve manufacturers face intense competition from overseas producers. Lower-end valves are increasingly being made in developing countries with low labor costs, and more highly engineered valves are manufactured in Western Europe and Japan. As a result, import growth is forecast to outpace that of exports through 2013, and the considerable US trade deficit in valves is expected to rise, albeit at a moderating pace. Canada and Mexico are important export markets for US valve manufacturers. Rapidly developing countries in Asia and Latin America will also provide good growth prospects, particularly in process manufacturing and utilities applications.
Construction market to post fastest annual gains
Process manufacturing industries and the utilities sector are the dominant markets for industrial valves because of their heavy fluid handling requirements. However, demand gains in these markets will be modest, as shipment increases in most process manufacturing industries are expected to moderate and utilities construction spending growth will not be as strong as during the 2003 to 2008 period. The fastest gains through 2013 will be posted in the construction market, with industrial valve sales expanding 2.4 percent per year. Growth in this area will be supported by acceleration in building construction expenditures, including an expected turnaround in residential building spending. In 2008, original equipment manufacturing applications accounted for more than two-thirds of total industrial valve demand and are expected to remain the dominant source of valve sales for the foreseeable future.
Standard industrial valves to outpace automatic types
Demand for standard valves is forecast to outpace that of automatic valves, because more buyers will opt to purchase the less expensive standard valves as nonresidential fixed investment slows, possibly upgrading them with separately sold actuators at a later date.
Steel, alloys to remain dominant valve material
Steel and steel alloys will remain the most commonly utilized valve construction materials due to their durability and strong performance in high temperature, high stress applications. Although valve performance will continue to be improved by advances in nontraditional materials (e.g., plastics, titanium and other metal alloys), steel and steel alloys will still make up nearly one-half of valve demand in 2013.
Study coverage
This new industry study, Industrial Valves, presents historical demand data (1998, 2003 and 2008) plus forecasts for 2013 and 2018 by product and market. The study also considers market environment factors, assesses the industry structure, evaluates company market shares and profiles more than 30 industry players.
TABLE OF CONTENTS
INTRODUCTION x
I. EXECUTIVE SUMMARY 1
II. MARKET ENVIRONMENT 4
General 4
Macroeconomic Overview 5
Nonresidential Fixed Investment Trends 10
Manufacturing Outlook 13
Chemical Industry Overview 16
Petroleum Refining Industry Overview 20
Pulp & Paper Industry Overview 21
Utilities Outlook 23
Water & Sewage Industry Overview 25
Electric Power Industry Overview 27
Natural Gas Industry Overview 30
Resource Extraction Outlook 32
Crude Oil & Natural Gas Overview 32
Mining Industry Overview 35
Construction Industry Overview 36
III. VALVE OVERVIEW 41
General 41
Supply & Demand 42
Valve Shipments by Type 45
Valve Shipments by Material 46
Steel & Steel Alloys 49
Iron 51
Copper-Based 53
Plastic & Other Materials 55
Historical Market Trends 58
Pricing Trends 61
Regulations & Standards 63
Technology 67
World Industrial Valve Market 70
US Foreign Trade 72
Imports 73
Exports 76
IV. STANDARD VALVES 78
General 78
Application-Specific Valves 81
Waterworks Valves 84
Plumbing, Heating & Cooling Valves 85
Nuclear Valves 88
Multiturn Valves 91
Gate, Globe & Check Valves 94
Gate 95
Globe 96
Check 97
Pinch & Diaphragm Valves 98
Quarterturn Valves 100
Ball Valves 104
Butterfly Valves 107
General Purpose 110
High Performance 111
Parts & Actuators 113
Plug Valves 113
Safety & Relief Valves 116
Other Industrial Valve Products 118
Gas Cylinder Valves 120
Separately Sold Actuators 121
Steam Traps 122
Other Standard Valves & Parts 123
V. AUTOMATIC VALVES 124
General 124
Control Valves 127
Pneumatic 131
Solenoid 132
Electric & Other 134
Regulator Valves 137
Automatic Actuators 139
VI. MARKETS 142
General 142
Demand by Market 142
Demand by Source 144
Process Manufacturing 145
Chemicals 149
Petroleum Refining 151
Pulp & Paper 153
Other 155
Utilities 158
Water & Sewage 161
Electric Power Generation 163
Natural Gas 166
Resource Extraction Industries 168
Crude Petroleum & Natural Gas 170
Mining 173
Construction 174
Other 176
VII. INDUSTRY STRUCTURE 179
General 179
Industry Composition 180
Market Share 183
Product Development 186
Manufacturing 189
Marketing & Distribution 191
Financial Issues 193
Mergers & Acquisitions 195
Company Profiles 198
Alfa Laval AB 199
Aliaxis SA 201
American Cast Iron Pipe Company 202
American R/D, see McWane
Amot Controls, see Roper Industries
AMRI, see KSB
Armstrong International Incorporated 204
ASCO Valve, see Emerson Electric
Barksdale, see Crane
Becker Precision Equipment, see Dresser
Bettis, see Emerson Electric
Cameron International Corporation 205
Circle Seal Controls, see Circor
Circor International Incorporated 207
Clow Valve, see McWane
Conbraco Industries Incorporated 210
Control Components, see IMI
Crane Company 212
Curtiss-Wright Corporation 215
DeltaValve, see Curtiss-Wright
Dresser Incorporated 218
Emerson Electric Company 220
Enertech, see Curtiss-Wright
EnPro Industries Incorporated 223
Entegris Incorporated 225
Everlasting Valve, see Armstrong International
Farris Engineering, see Curtiss-Wright
Fisher Controls International, see Emerson Electric
Flowserve Corporation 226
FMC Technologies Incorporated 228
Ford Meter Box Company 230
France Compressor Products, see EnPro Industries
FRIATEC, see Aliaxis
General Electric Company 231
Hansen Technologies, see Roper Industries
Harrington Industrial Plastics, see Aliaxis
Harsco Corporation 232
Hoffman Specialty, see ITT
Honeywell International Incorporated 233
Horizon Compressor Services, see EnPro Industries
Hydro-Aire, see Crane
IMI plc 235
Invensys plc 237
ITT Corporation 238
Kennedy Valve, see McWane
KF Industries, see Circor
Kitz Corporation 241
KSB AG 242
Leslie Controls, see Circor
M&H Valve, see McWane
Masoneilan, see Dresser
Maxon, see Honeywell International
McWane Incorporated 244
Metso Corporation 246
Mueller Water Products Incorporated 248
NIBCO Incorporated 249
Parker-Hannifin Corporation 251
Pure-Flo, see ITT
RAM Air, see EnPro Industries
Roper Industries Incorporated 255
Shafer Valve, see Emerson Electric
Sherwood, see Taylor-Wharton International
Snap-tite Incorporated 257
Spence Engineering, see Circor International
SPX Corporation 259
Swagelok Company 261
TapcoEnpro International, see Curtiss-Wright
Target Rock, see Curtiss-Wright
Taylor-Wharton International LLC 262
Tescom, see Emerson Electric
Tyco International Limited 264
Valve Systems and Controls, see Curtiss-Wright
Velan Incorporated 266
Vetco Gray, see General Electric
Victaulic Company of America 268
Watts Water Technologies Incorporated 269
Additional Valve Companies 272
LIST OF TABLES
SECTION I -- EXECUTIVE SUMMARY
SECTION II -- MARKET ENVIRONMENT
1 Macroeconomic Indicators 10
2 Nonresidential Fixed Investment Expenditures 13
3 Manufacturers’ Shipments 16
4 Chemical Shipments 19
5 Refined Petroleum Production & Consumption 21
6 Paper & Paperboard Production 23
7 Utilities Construction Expenditures 25
8 Water Withdrawal Trends 27
9 Electricity Generation 30
10 Natural Gas Utility Indicators 32
11 Crude Oil & Natural Gas Supply & Demand 35
12 Mining Materials Handled 36
13 Construction Expenditures 40
SECTION III -- VALVE OVERVIEW
1 Industrial Valve Supply & Demand 44
2 Industrial Valve Shipments by Primary Material 48
3 Steel & Steel Alloy Valve Shipments 51
4 Iron Valve Shipments 53
5 Copper-Based Valve Shipments 55
6 Plastic & Other Valve Shipments 58
7 Industrial Valve Market, 1998-2008 60
8 Industrial Valve Price Deflators 62
9 World Valve Demand by Region 72
10 US Foreign Trade in Industrial Valves 73
SECTION IV -- STANDARD VALVES
1 Standard Industrial Valve Supply & Demand 80
2 Application-Specific Valve Supply & Demand 83
3 Waterworks Valve Shipments by Type 85
4 Plumbing, Heating & Cooling Valve Shipments by Type 88
5 Nuclear Valve Shipments by Type 91
6 Multiturn Valve Supply & Demand 93
7 Gate, Globe & Check Valve Shipments
by Parts & Material 95
8 Pinch & Diaphragm Valve Shipments 100
9 Quarterturn Valve Supply & Demand 103
10 Ball Valve Shipments by Material 107
11 Butterfly Valve Shipments by Type & Material 110
12 Plug Valve Shipments by Parts & Material 115
13 Safety & Relief Valve Supply & Demand 118
14 Other Industrial Valve Product Supply & Demand 120
SECTION V -- AUTOMATIC VALVES
1 Automatic Industrial Valve Supply & Demand 126
2 Control Valve Supply & Demand 130
3 Pneumatic Valve Shipments by Type 132
4 Solenoid Valve Shipments by Type 134
5 Electric & Other Control Valve Shipments by Type 136
6 Regulator Valve Supply & Demand 138
7 Automatic Actuator Supply & Demand 141
SECTION VI -- MARKETS
1 Industrial Valve Demand by Market 143
2 Industrial Valve Demand by Source 145
3 Process Manufacturing Valve Demand 148
4 Chemical Industry Valve Demand 151
5 Petroleum Refining Industry Valve Demand 153
6 Pulp & Paper Industry Valve Demand 155
7 Other Process Industry Valve Demand 158
8 Utilities Valve Demand 160
9 Water & Sewage Valve Demand 163
10 Electric Power Valve Demand 166
11 Natural Gas Utilities Valve Demand 168
12 Resource Extraction Valve Demand 170
13 Crude Petroleum & Natural Gas Valve Demand 173
14 Mining Industry Valve Demand 174
15 Construction Valve Demand 176
16 Other Markets for Valves 178
SECTION VII -- INDUSTRY STRUCTURE
1 Industrial Valve Sales by Company, 2008 182
2 Capital Spending Patterns: Selected Industrial
Valve Manufacturers 191
3 Composite Financial Ratios: Selected Industrial
Valve Manufacturers 195
4 Selected Acquisitions & Divestitures 197
LIST OF CHARTS
SECTION III -- VALVE OVERVIEW
1 Industrial Valve Demand by Type 45
2 Industrial Valve Shipments by Primary Material 48
3 Industrial Valve Market, 1999-2008 61
4 Industrial Valve Pricing 63
5 Industrial Valve Imports by Source, 2008 75
6 Industrial Valve Exports by Destination, 2008 77
SECTION IV -- STANDARD VALVES
1 Standard Valve Demand by Type 81
2 Application-Specific Valve Shipments by Type, 2008 83
3 Quarterturn Valve Shipments by Type, 2008 104
SECTION V -- AUTOMATIC VALVES
1 Control Valve Shipments by Type, 2008 130
2 Regulator Valve Shipments by Type, 2008 139
SECTION VI -- MARKETS
1 Process Manufacturing Valve Demand by Market, 2008 148
2 Utilities Valve Demand by Market, 2008 161
SECTION VII -- INDUSTRY STRUCTURE
1 Industrial Valve Market Share by Company, 2008 183