3D Printing 2015-2025: Technologies, Markets, Players

  • January 2015
  • -
  • IDTechEx Ltd
  • -
  • 138 pages

This 138 slide report (PDF) covers the current and future status, opportunities and market forecasts of 3D printing. It contains many illustrative and analytical figures and tables plus company profiles from across the globe.

Upon request the original PowerPoint can be included free of charge as part of the report purchase.

3D Printing

3D printing has received much attention in the press over recent years. Hyped as the technology to bring about a 3rd industrial revolution, 3D printing technologies were in fact invented in the early 80s. They remained a niche technology until the expiration of a key patent in 2009 allowed many startups to emerge offering cheap consumer-level 3D printers. A media frenzy in 2012 thrust 3D printing into the limelight and major players are reporting dramatic growth in everything from consumer to high-end metal printers.

3D printing encompasses a variety of different printing processes. The processes are all primarily additive in nature, as materials are deposited only where needed, and thus results in significantly less materials wastage than traditional manufacturing techniques. Each of the technologies is suitable for use with a different range of materials, which in turn defines the suitable applications of the printer.

Originally used for the rapid production of prototypes for form and fit testing, applications are transitioning towards also functional testing of prototypes under working conditions, and further, the manufacture of final products.

With 3D printing designs are not constrained by manufacturing limitations and design complexity no longer adds cost. This opens up design avenues and enables the economic production of lighter components, critical to the aerospace and automotive industries. Applications are also emerging in the medical and dental fields, where the opportunity afforded by cheap mass customisation is allowing surgeons to replicate a patient's body based on MRI and CT scans in order to practice difficult invasive procedures, and medical and dental implants which are fully customised to a particular individual can be generated.

This report discusses all of the commercially-significant existing technologies and promising emerging technologies in depth, and analyses both the current and future markets for 3D printing. The market structure is also detailed, and we present profiles of the major players together with insights gained from in-depth interviews with a range of companies involved in 3D printing. We also present detailed forecasts for the future of the 3D printing market.

The following technologies are covered in detail including lists of all major vendors for each technology type and SWOT analyses with quantitative data and references to vendors:

• Stereolithography
• Digital Light Processing
• Inkjetted photopolymers
• Thermoplastic extrusion
• Selective Laser Sintering of plastics
• Selective Laser Melting of metals
• Blown metal powder
• Welding
• Sand binding
• Binder jetted into metal powder (by ExOne)
• Smooth Curvature Printing (by Solidscape)
• Selective Deposition Lamination (by Mcor Technologies)
• Hybrid CNC

This report gives forecasts to 2025 in the following forms:

1. Market forecast by industry (bioprinting, automotive, aerospace, consumer products, medical, oil & gas, hobbyist, dental, education and jewelry)
2. Market share by industry
3. Market forecast growth by industry
4. Market forecast by revenue stream (printer, materials, services)
5. Market forecast for printers and materials by price.
6. Market forecast for printers and materials by technology type.
7. Mapping the 3DP landscape by size, precision, speed and price.

Applications are detailed for:

• Manufacture of flight-critical production parts in metals
• Mold making for metal casting
• Edutainment
• Art
• Modelling
• Rapid prototyping
• Tooling

The trillion dollar oil & gas industry is an emerging user of 3D printing with the highest forecast growth followed by the more established aerospace industry. When significant penetration has occurred into the above markets, 3D printing in these big industries will lock into the capital expenditure cycles associated with them, and, as is the case for other CNC machines, periodic fluctuations in sales will occur -- growth will not be steady and monotonic.

18 major players and eight end users in 3D printing are profiled, and the report is also informed by interviews with companies and institutions throughout the value chain.

Table Of Contents

1. EXECUTIVE SUMMARY
1.1. Geographic breakdown
1.2. Market forecast
1.3. Challenges
2. INTRODUCTION
2.1. 3D Printing is...
2.2. Advantages of 3D printing: rapid prototyping
2.3. Advantages of 3D printing: price
2.4. Advantages of 3D printing: design freedom
2.5. Advantages of 3D printing: more...
2.6. A brief history of 3D printing
2.7. Emergence of consumer-level 3D printing
2.8. Value chains: vendor lock-in
2.9. Value chains: free market materials
2.10. Value chain determines material prices
2.11. Broad spectrum
3. KEY DRIVERS AND RESTRAINTS
3.1. Drivers
3.2. Restraints
3.3. Printing processes and materials
3.4. Printing processes and material compatibility
3.5. Welding
3.5.1. Key players
3.5.2. Equipment costs
3.5.3. SWOT analysis
3.6. Blown powder
3.6.1. Key players
3.6.2. Equipment costs
3.6.3. SWOT analysis
3.7. Selective laser melting
3.7.1. Key players
3.7.2. SWOT analysis
3.8. Electron beam melting
3.8.1. Key players
3.8.2. SWOT analysis
3.9. Metal+binder
3.9.1. Key players
3.9.2. SWOT analysis
3.10. Sand+binder
3.10.1. Key players
3.10.2. SWOT analysis
3.11. Selective laser sintering
3.11.1. Key players
3.11.2. Equipment costs
3.11.3. SWOT analysis
3.12. Thermoplastic extrusion
3.12.1. Key players
3.12.2. Machine prices
3.12.3. Build volume
3.12.4. Build speed
3.12.5. SWOT analysis
3.13. Stereolithography (SLA) and Digital Light Processing (DLP)
3.13.1. Key players
3.13.2. SWOT analysis
3.14. Inkjetted photopolymers
3.14.1. Key players
3.14.2. SWOT analysis
3.15. Smooth curvature printing
3.15.1. Key players
3.15.2. SWOT analysis
3.16. Selective Deposition Lamination (SDL)
3.16.1. Key players
3.16.2. Equipment costs
3.16.3. SWOT analysis
3.17. Hybrid CNC
4. MARKET STRUCTURE
4.1. Main players
4.2. Market breakdown by technology
4.3. Market breakdown by industry
5. MARKET ANALYSIS
5.1. Machine prices by printing process
5.2. Build volumes by printing process
5.3. Precision by printing process
5.4. Price vs speed
5.5. Price vs precision
5.6. Price vs volume
5.7. Volume vs precision
5.8. Volume vs speed
6. APPLICATIONS
6.1. Aerospace: Aviation Industry Corporation of China (AVIC)
6.2. Aerospace: GE fuel nozzles
6.3. KySat-2
6.4. SULSA
6.5. Architecture: Adrian Priestman
6.6. Jewelry: prototype and production
6.7. Art: Strandbeests
6.8. Movie props
6.9. Clothing: N12 bikini
6.10. Education: brain surgery
6.11. Hobbyist: tooling, toys and puzzles
6.12. CSI: reconstructing crime scenes
6.13. Orthopaedics
6.14. Prototyping: Disney's AIREAL
6.15. Sport: fencing sword hilts
6.16. Consumer: Crayon Creatures
7. FORECASTS
7.1. Market forecast: market value by industry
7.2. Market forecast: background information
7.3. Market forecast: market share by industry
7.4. Market forecast: growth by industry
7.5. Market forecast: value by technology
7.6. Market forecast: value by revenue stream
7.7. Market forecast: by printer price
8. PROFILES OF PRINTER MANUFACTURER
8.1. 3D Systems
8.2. Arcam
8.3. Concept Laser
8.4. EFESTO
8.5. EnvisionTEC
8.6. ExOne
8.7. Leapfrog
8.8. MaukCC
8.9. Optomec
8.10. Realizer
8.11. RepRap
8.12. Sciaky Inc.
8.13. Solidscape
8.14. Stratasys Inc
8.15. Voxeljet
8.16. Wanhao
8.17. ZMorph
9. PROFILES OF 3D PRINTING SERVICE BUREAUS
9.1. Hoganas
10. END USER PROFILES
10.1. Lockheed Martin
10.2. Boeing
10.3. Ford
10.4. Dyson
10.5. GE Aviation
10.6. BMW
10.7. Reebok
10.8. Addenbrooke's

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