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Industrial Boilers: Technologies and Developing Markets

  • March 2014
  • -
  • BCC Research
  • -
  • 158 pages

REPORT HIGHLIGHTS

The global market for industrial boilers increased from nearly $8.9 billion in 2011 to nearly $9.4 billion in 2013. This market is expected to reach about $12.5 billion by 2018, equivalent to a compound annual growth rate (CAGR) of 5.9% over the five-year period from 2013 to 2018.

This report provides:


An overview of the global market for industrial boilers.
Analyses of global market trends, with data from 2013 and earlier, and estimates of data with projections of CAGRs through 2018.
Examination of the moderate level of fragmentation among smaller and specialty boiler makers.
Analysis of manufacturing industries these boilers widely support including food and food products, chemicals, paper and paper products, petroleum refining and petroleum products, metals, and various other industries.
Comprehensive profiles of leading companies in the industry.

STUDY GOALS AND OBJECTIVES

This report provides a global overview of the market for industrial boilers, with breakdowns by region and by major technology. BCC Research’s goal in conducting this study was to assess and describe the current status and potential growth of the worldwide industrial boilers industry, and the associated market for industrial boiler technologies. More specifically, the study includes the following objectives: (1) summarize recent historic boiler markets and emerging trends that weigh on market valuations and futures; (2) evaluate the existing boiler industry, focusing on boiler manufacturers within major categories of industrial boilers; and (3) assess market potential for industrial boiler technologies over a five-year period from 2013 through 2018.

REASONS FOR DOING THIS STUDY

Several key factors are currently influencing industrial boilers markets on a regional and global scale.

In mature markets such as the US and most of Europe, replacement and retrofit markets are being bolstered by increasingly stringent regulations. These include lower limits for harmful and toxic air quality emissions, such as are being implemented under the US Environmental Protection Agency’s (EPA) Maximum Achievable Control Technology (MACT) standards, as well as required reductions in greenhouse gas (GHG) emissions, as are required within the European Union. Mature markets are also differentially affected by continued recovery in the wake of the global economic turndown. In contrast, strong industrial growth in developing economies is driving strong demand for new boiler installations – where there is industry, there are boilers. Also, increasing demand for raw materials and other products from heavy industry is supporting high demand for large scale industrial boilers, as well as smaller scale boilers that comprise the majority of current market sales.Now is an opportune time for careful expansion within the industrial boilers industry. But which regional and national markets, and which boiler technology categories will show the strongest growth? What strategies should boiler manufacturers and other industry players pursue to take advantage of the coming market upturn? This report will help industry executives, sales managers, and strategists to better plan their approach to growth within today’s diverse industrial boilers markets.

INTENDED AUDIENCE

This study reviews industrial boiler technology categories, along with relevant market and production information, technological descriptions and issues, applications and market factors and potential and gives an overview of relevant incentives and regulations in major worldwide markets. This study will be of interest to current and potential manufacturers and suppliers of industrial boilers, entrepreneurs and entrepreneurial companies interested in entering or expanding into the industrial boiler technology sector. It will also be of interest to corporate planners and strategists, boiler research and development strategists, engineering, procurement, and contracting (EPC) firms involved in the development and installation of large industrial boilers, boiler industry groups, and other public- and private-sector interest groups and market analysts.

SCOPE OF REPORT AND METHODOLOGY

The scope of this investigation includes major industrial boiler categories that are being installed across all scales and facets of industrial production in the global market. Industrial boilers provide heat or steam to a wide array of manufacturing processes, raw materials production, chemicals production, refining, and an array of other processes around the globe. Specific technology categories in this report comprise all industrial boiler sales within the regions considered in this report. Technology categories for which detailed market breakdowns are provided are shown in the following table. The report focuses on industrial boilers, and excludes those used for utility scale power generation, commercial and residential purposes. The market analysis provided in this report is based on a variety of data sources. These include the most recent government, industry, and corporate data on industrial boiler sales, production, imports, and exports; manufacturing and industrial productivity data used to help gage historic and anticipated future market growth; data generated by recent and ongoing research and development efforts aimed at identifying new and developing niches for certain classes of industrial boilers, and potential for associated growth; and available corporate project announcements for major industrial boiler installations.Emerging industrial boiler technologies that may become commercially viable within the next five years are summarized, but are not included in the market assessment of this report.

BCC Research analyzes each major viable industrial boiler technology as shown above, determines its current market status, examines its impact on future markets, and presents forecasts of growth over the next five years. Technological issues, including the latest trends, are assessed and discussed, as are the current and likely regulatory environments in support of this industry. Sales of both new and replacement/retrofit boilers are considered.BCC Research analyzes the industrial boilers industry on a worldwide basis in terms of its manufacturing and the deployment of its technologies or products. BCC Research also examines government roles in regulating boiler emissions worldwide, and identifies key laws and regulations that are expected to drive development of replacement and retrofit markets through 2018. BCC Research also discusses recent trends and projections in terms of unit sales (as well as market sales values).

WORLDWIDE MARKETS

The following table provides a review of the major worldwide markets that were assessed in support of this study.

METHODOLOGY

Background information, including reviews of each industrial boiler category/technology and its current rate of deployment, by region and nation as relevant, was collected from government, industry, and corporate sources. Additional data were gathered from conversations with industry insiders, government officials, regulators, and other players active in the global industrial boilers industry. Data were compiled by the analyst for all national and regional markets considered. Available data were assessed by the analyst for gaps, underreporting, and other signs of inaccurate or missing information. Where information gaps or inaccuracies were identified, these were estimated using applicable and available benchmarking tools, including national or regional level changes in industrial productivity (where growth was assumed to correlate with growth in boilers markets), or, where available, information on industrial GHG emissions (which are largely due to boiler emissions) or other industrial air quality emissions.BCC Research’s analysis of present and historic market trends was conducted primarily via internet research and phone interviews, relying on available industry and government data and information gathered from phone/E-mail based interviews. Internal company data and annual documentation of sales relevant to a particular boiler technology or sales category were also reviewed in order to prepare market assessments. Based on the results of our surveys and research, BCC Research analyzed the potential applications for each technology, forecast remaining 2013 sales (generally for Q4, 2013 only), and sales through 2018. Additionally, when available, the data provided in this report were compared with other industry data to ensure relevance, applicability and accuracy.

INFORMATION SOURCES

Both primary and secondary research methods were used in preparing this report. BCC Research’s primary and secondary data collection efforts included various targets, as discussed above, including manufacturers and distributors of industrial boilers, engineering firms, boiler industry groups, other industry analysts, and researchers, analysts, and reports from government and nongovernmental organizations.

Table Of Contents

Industrial Boilers: Technologies and Developing Markets
Chapter- 1: INTRODUCTION 5

STUDY GOALS AND OBJECTIVES
REASONS FOR DOING THIS STUDY
INTENDED AUDIENCE
SCOPE OF REPORT AND METHODOLOGY
METHODOLOGY
INFORMATION SOURCES
ANALYST CREDENTIALS
RELATED BCC RESEARCH REPORTS
BCC RESEARCH ONLINE SERVICES
DISCLAIMER

Chapter- 2: SUMMARY 2

GLOBAL INDUSTRIAL BOILER SALES, THROUGH 2018
Figure Summary : GLOBAL INDUSTRIAL BOILER SALES, 2011-2018

Chapter- 3: OVERVIEW

INTRODUCTION TO INDUSTRIAL BOILERS
NOTE ON BOILER CAPACITIES
INDUSTRIAL BOILER TECHNOLOGIES AND CLASSIFICATIONS
PACKAGE AND ENGINEERED BOILERS
INDUSTRIAL BOILER AUXILIARY SYSTEMS
INDUSTRIAL BOILER EFFICIENCY
INDUSTRIAL BOILER APPLICATIONS AND CAPACITY
EMERGING TECHNOLOGIES AND DEVELOPMENTS
TECHNOLOGIES NOT CONSIDERED

Chapter- 4: REGULATORY CONSIDERATIONS

NORTH AMERICA
EUROPE
ASIA

Chapter- 5: INDUSTRY AND TRENDS

INDUSTRIAL BOILER SUPPLY CHAINS
INDUSTRY ORGANIZATIONS
KEY TRENDS INFLUENCING MARKETS

Chapter- 6: COMPANY PROFILES

AEandE NANJING BOILER
ALFA LAVAL AALBORG
ALSTOM POWER GENERATION
ANDRITZ ENERGY and ENVIRONMENT GMBH
ANSALDO BOILER
BABCOCK HITACHI
BABCOCK WANSON UK
BABCOCK and WILCOX CO.
BURMEISTER and WAIN ENERGY
BHARAT HEAVY ELECTRICAL LIMITED
BOILERWORKS
BOSCH GROUP
CHEEMA BOILERS LIMITED
CLAYTON INDUSTRIES
CLEAVER-BROOKS
DANSTOKER
DETROIT STOKER
DONGFANG ELECTRIC
DOOSAN HEAVY INDUSTRIES and CONSTRUCTION
ENGLISH BOILER
FOSTER WHEELER
FULTON BOILER WORKS
HAMON DELTAK
HANGZHOU BOILER GROUP
HARBIN ELECTRIC CO.
HKB
ICI CALDAIE
IMEX
INNOVATIVE STEAM TECHNOLOGIES
JOHN THOMPSON
JOHNSTON BOILER CO.
KAWASAKI THERMAL ENGINEERING
MACCHI
METSO CORP.
MITSUBISHI HEAVY INDUSTRIES
MIURA CO.
NATIONWIDE BOILER
NOOTER/ERIKSEN INC
OMNICAL
OPTIMUS ENGINEERED PRODUCTS
RAFAKO GRUPA
RENTECH BOILER SYSTEMS INC.
SHANGHAI BOILER WORKS
SIEMENS ENERGY
STANDARDKESSEL- BAUMGARTE
SUPERIOR BOILER WORKS INC.
TAKUMA
TEI-STRUTHERS WELLS
THERMAX LIMITED
POU CHEN MACHINERY GROUP
VICTORY ENERGY OPERATIONS LLC.
VOGT POWER INTERNATIONAL
WARTSILA CORP.
WELLMAN ROBEY
WUHAN BOILER CO
YORK-SHIPLEY GLOBAL

Chapter- 7: MAJOR MARKETS AND TRENDS IN PRICE AND PERFORMANCE

SCOPE OF MARKET ANALYSIS
STEAM-GENERATING INDUSTRIAL BOILERS
HOT WATER BOILERS
GLOBAL SUMMARY

Chapter- 8: APPENDIX I: ACRONYMS AND ABBREVIATIONS OF MEASUREMENTS


Chapter- 9: REFERENCES

List of Tables

GLOBAL INDUSTRIAL BOILER SALES, THROUGH 2018
Table A : INDUSTRIAL BOILER CATEGORIES CONSIDERED IN THIS REPORT
Table B : LIST OF GLOBAL MARKETS CONSIDERED IN THIS STUDY
Table C : RESEARCH INFORMATION SOURCES
Table 1 : INDUSTRIAL BOILER CATEGORIES CONSIDERED IN THIS REPORT
Table 2 : BOILER CAPACITY TERMS
Table 3 : INDUSTRIAL BOILER PRESSURE CATEGORIES AND RANGES
Table 4 : TYPICAL BOILER EFFICIENCY BY FUEL TYPE
Table 5 : CHINA'S 2013 AIR POLLUTION CONTROL TARGETS
Table 6 : MAJOR ACTIVE BOILER AND RELATED INDUSTRY ORGANIZATIONS
Table 7 : FUEL CHARACTERISTICS
Table 8 : COMPANY OVERVIEW - AEandE NANJING BOILER
Table 9 : COMPANY OVERVIEW - ALFA LAVAL AALBORG
Table 10 : COMPANY OVERVIEW - ALSTOM POWER GENERATION
Table 11 : COMPANY OVERVIEW - ANDRITZ ENERGY and ENVIRONMENT
Table 12 : COMPANY OVERVIEW-ANSALDO BOILER
Table 13 : COMPANY OVERVIEW-BABCOCK-HITACHI
Table 14 : COMPANY OVERVIEW - BABCOCK WANSON UK
Table 15 : COMPANY OVERVIEW-BABCOCK and WILCOX COMPANY
Table 16 : COMPANY OVERVIEW-BURMEISTER and WAIN ENERGY
Table 17 : COMPANY OVERVIEW-BHARAT HEAVY ELECTRICAL LTD
Table 18 : COMPANY OVERVIEW-BOILERWORKS
Table 19 : COMPANY OVERVIEW-BOSCH GROUP
Table 20 : COMPANY OVERVIEW-CHEEMA BOILERS
Table 21 : COMPANY OVERVIEW-CLAYTON INDUSTRIES
Table 22 : COMPANY OVERVIEW-CLEAVER-BROOKS
Table 23 : COMPANY OVERVIEW-DANSTOKER
Table 24 : COMPANY OVERVIEW-DETROIT STOKER
Table 25 : COMPANY OVERVIEW-DONGFANG BOILER WORKS
Table 26 : COMPANY OVERVIEW-DOOSAN HEAVY INDUSTRIES and CONSTRUCTION
Table 27 : COMPANY OVERVIEW-ENGLISH BOILER AND TUBE
Table 28 : COMPANY OVERVIEW-FOSTER WHEELER
Table 29 : COMPANY OVERVIEW-FULTON BOILER WORKS
Table 30 : COMPANY OVERVIEW: HAMON DELTAK
Table 31 : COMPANY OVERVIEW-HANGZHOU BOILER GROUP
Table 32 : COMPANY OVERVIEW-HARBIN ELECTRIC COMPANY
Table 33 : COMPANY OVERVIEW-HKB
Table 34 : COMPANY OVERVIEW-ICI CALDAIE
Table 35 : COMPANY OVERVIEW-IMEX
Table 36 : COMPANY OVERVIEW-INNOVATIVE STEAM TECHNOLOGIES
Table 37 : COMPANY OVERVIEW-JOHN THOMPSON
Table 38 : COMPANY OVERVIEW-JOHNSTON BOILER COMPANY
Table 39 : COMPANY OVERVIEW-KAWASAKI THERMAL ENGINEERING
Table 40 : COMPANY OVERVIEW-MACCHI
Table 41 : COMPANY OVERVIEW-METSO POWER AND AUTOMATION
Table 42 : COMPANY OVERVIEW: MITSUBISHI HEAVY INDUSTRIES
Table 43 : COMPANY OVERVIEW-MIURA BOILER
Table 44 : COMPANY OVERVIEW: NATIONWIDE BOILER
Table 45 : COMPANY OVERVIEW: NOOTER/ERIKSEN
Table 46 : COMPANY OVERVIEW-OMNICAL
Table 47 : COMPANY OVERVIEW-OPTIMUS ENGINEERED PRODUCTS
Table 48 : COMPANY OVERVIEW-RAFAKO GRUPA
Table 49 : COMPANY OVERVIEW-RENTECH BOILER SYSTEMS
Table 50 : COMPANY OVERVIEW-SHANGHAI BOILER WORKS
Table 51 : COMPANY OVERVIEW-SIEMENS ENERGY
Table 52 : COMPANY OVERVIEW: STANDARDKESSEL-BAUMGARTE
Table 53 : COMPANY OVERVIEW-SUPERIOR BOILER WORKS
Table 54 : COMPANY OVERVIEW-TAKUMA
Table 55 : COMPANY OVERVIEW: TEI-STRUTHERS WELLS
Table 56 : COMPANY OVERVIEW-THERMAX
Table 57 : COMPANY OVERVIEW: TIANJIN BAOCHENG MACHINERY GROUP
Table 58 : COMPANY OVERVIEW: VICTORY ENERGY
Table 59 : COMPANY OVERVIEW: VOGT POWER INTERNATIONAL
Table 60 : COMPANY OVERVIEW-WARTSILA
Table 61 : COMPANY OVERVIEW-WELLMAN ROBEY
Table 62 : COMPANY OVERVIEW-WUHAN BOILER COMPANY
Table 63 : COMPANY OVERVIEW-YORK-SHIPLEY GLOBAL
Table 64 : GLOBAL WATERWALL BOILER SALES, BY REGION, THROUGH 2018
Table 65 : GLOBAL WATERWALL BOILER SALES, BY REGION, THROUGH 2018
Table 66 : GLOBAL WATERWALL BOILER SALES, REGIONAL BREAKDOWNS, THROUGH 2018
Table 67 : GLOBAL WATERTUBE BOILER SALES, BY REGION, THROUGH 2018
Table 68 : GLOBAL WATERTUBE BOILER SALES, BY REGION, THROUGH 2018
Table 69 : GLOBAL WATERTUBE BOILER SALES, REGIONAL BREAKDOWNS, THROUGH 2018
Table 70 : GLOBAL FIRETUBE BOILER SALES, BY REGION, THROUGH 2018
Table 71 : GLOBAL FIRETUBE BOILER SALES, BY REGION, THROUGH 2018
Table 72 : GLOBAL FIRETUBE BOILER SALES, REGIONAL BREAKDOWNS, THROUGH 2018
Table 73 : GLOBAL FLUIDIZED BED BOILER SALES, BY REGION, THROUGH 2018
Table 74 : GLOBAL FLUIDIZED BED BOILER SALES, BY REGION, THROUGH 2018
Table 75 : GLOBAL FLUIDIZED BED BOILER SALES, REGIONAL BREAKDOWNS, THROUGH 2018
Table 76 : COMPARISON OF INDUSTRIAL HOT WATER BOILER SALES TO INDUSTRIAL STEAM BOILER SALES, 2013
Table 77 : GLOBAL HOT WATER BOILER SALES, BY REGION, THROUGH 2018
Table 78 : GLOBAL HOT WATER BOILER SALES, BY REGION, THROUGH 2018
Table 79 : GLOBAL HOT WATER BOILER SALES, REGIONAL BREAKDOWNS, THROUGH 2018
Table 80 : GLOBAL INDUSTRIAL BOILER SALES, BREAKDOWNS BY REGION, THROUGH 2018
Table 81 : GLOBAL INDUSTRIAL BOILER SALES, BREAKDOWNS BY TECHNOLOGY, THROUGH 2018
Table 82 : GLOBAL HOT WATER BOILER SALES, REGIONAL BREAKDOWNS, THROUGH 2018

List of Figures

GLOBAL INDUSTRIAL BOILER SALES, 2011-2018
Figure 1 : INDUSTRIAL BOILER AND APPURTENANT SYSTEMS, SCHEMATIC
Figure 2 : EARLY TO MID 20TH CENTURY WATERTUBE BOILER, CUTAWAY
Figure 3 : FIRETUBE BOILER DIAGRAM
Figure 4 : D-TYPE WATERTUBE BOILER INSTALLATION
Figure 5 : WATERWALL BOILER REPLACEMENT (TUBE TYPE)
Figure 6 : WATERWALL BOILER REPLACEMENT (MEMBRANE TYPE)
Figure 7 : TRAVELING GRATE
Figure 8 : LARGE, VIBRATING GRATE STOKER DURING FABRICATION
Figure 9 : UNDERFEED STOKER SCHEMATIC
Figure 10 : SPREADER STOKER SCHEMATIC
Figure 11 : FLUIDIZED BED BOILER WITH SUPERHEATER SCHEMATIC
Figure 12 : PULVERIZED COAL BURNER EMBEDDED IN WATERWALL BOILER
Figure 13 : COMMON COMMERCIAL, INDUSTRIAL, AND UTILITY BOILER APPLICATIONS, BY CAPACITY
Figure 14 : APPLICABILITY OF BOILER MACT STANDARDS TO U.S. INDUSTRIAL AND COMMERCIAL BOILERS
Figure 15 : AIR POLLUTION IN BEIJING, CHINA ON JANUARY 16, 2013
Figure 16 : SUPPLY CHAIN, PACKAGE INDUSTRIAL BOILERS
Figure 17 : SUPPLY CHAIN, ENGINEERED (NON-PACKAGE) INDUSTRIAL BOILERS
Figure 18 : NUMBER OF INDUSTRIAL BOILERS SOLD IN THE U.S. BY YEAR, 1965-2004
Figure 19 : AGEING U.S. BOILER POPULATION: HEATING CAPACITY BY YEAR OF INSTALLATION, PRE-1964-2008
Figure 20 : HENRY HUB SPOT PRICE, 1997 TO 2013 ($/MMBTU)
Figure 21 : CARBON DIOXIDE EMISSIONS FOR ELECTRICITY GENERATION FROM COAL VERSUS NATURAL GAS (KG CO2E/MWH*)
Figure 22 : GLOBAL WATERWALL BOILER SALES, BY REGION, 2011-2018
Figure 23 : GLOBAL WATERWALL BOILER SALES, BY REGION, 2011-2018
Figure 24 : GLOBAL WATERWALL BOILER SALES, REGIONAL BREAKDOWNS, 2011-2018
Figure 25 : GLOBAL WATERTUBE BOILER SALES, BY REGION, 2011-2018
Figure 26 : GLOBAL WATERTUBE BOILER SALES, BY REGION, 2011-2018
Figure 27 : GLOBAL WATERTUBE BOILER SALES, REGIONAL BREAKDOWNS, 2011-2018
Figure 28 : GLOBAL FIRETUBE BOILER SALES, BY REGION, 2011-2018
Figure 29 : GLOBAL FIRETUBE BOILER SALES, BY REGION, 2011-2018
Figure 30 : GLOBAL FIRETUBE BOILER SALES, REGIONAL BREAKDOWNS, 2011-2018
Figure 31 : GLOBAL FLUIDIZED BED BOILER SALES, BY REGION, 2011-2018
Figure 32 : GLOBAL FLUIDIZED BED BOILER SALES, BY REGION, 2011-2018
Figure 33 : GLOBAL FLUIDIZED BED BOILER SALES, REGIONAL BREAKDOWNS, 2011-2018
Figure 34 : COMPARISON OF INDUSTRIAL HOT WATER BOILER SALES TO INDUSTRIAL STEAM BOILER SALES, 2013
Figure 35 : GLOBAL HOT WATER BOILER SALES, BY REGION, 2011-2018
Figure 36 : GLOBAL HOT WATER BOILER SALES, BY REGION, 2011-2018
Figure 37 : GLOBAL HOT WATER BOILER SALES, REGIONAL BREAKDOWNS, 2011-2018
Figure 38 : GLOBAL INDUSTRIAL BOILER SALES, BREAKDOWNS BY REGION, 2011-2018
Figure 39 : GLOBAL INDUSTRIAL BOILER SALES, BREAKDOWNS BY TECHNOLOGY, 2011-2018
Figure 40 : GLOBAL INDUSTRIAL BOILER SALES, REGIONAL BREAKDOWNS, 2011-2018

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