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Cutting Tools Volume I — Executive Summary: 2013-2018

  • January 2014
  • -
  • Dedalus Consulting
  • -
  • 50 pages

This executive summary presents a detailed overview of the global market for cutting tools by product type, total consumption value, demand trends, end-user markets, regions, workpiece materials, and competition. Products covered include: solid tools and indexable inserts; milling, turning and drilling tools. Grades include carbide, ceramic, cermet, cBN/PcBN, diamond and steel. Products are analyzed by country and end-use markets. Market trends and forecasts are provided for the years 2013-2018.

Table Of Contents

Cutting Tools Volume I — Executive Summary: 2013-2018
Table of Contents

Scope of Coverage

Introduction

Study Objectives
Methodology and Sources
Statistical Notes

Product Application Types

Milling Tools
End/Face Milling
Slotting/Slitting
Plunge Milling
Contouring
Profiling
Threading
Micromachining
Other
Turning Tools
ISO Turning
Parting/Grooving
Threading
Profiling
Micromachining
Other
Drilling Tools
Standard Depth Drilling
Deep Hole Drilling
Threading
Micromachining
Interchangeable Tip
Other
Other Cutting Tools
(e.g., reamers, taps, burrs, other)
Global Focus on Burrs

Tool Type
Indexable Inserts
Solid Cutting Tools

Cutting Tool Grades Covered

Cemented (Tungsten) Carbides
High-Speed Steel (HSS)
Ceramics
Cermets
cBN/PcBN
Diamond Tools
End-User Industries Covered
Aerospace
Alternative Energy
Automotive
Chemical Processing
Communications
Construction
Defense/Military
Die and Mold
Electronic/Optoelectronic
General Machining
Medical/Research
Mining
Oil and Gas
Paper and Pulp Industry
Power Generation
Railroads
Shipbuilding
Other

Workpiece Materials Covered

Cast Irons
Carbon Steels
Stainless Steels
High-Temperature/Super Alloys
Hardened Materials
Non-Ferrous Metals
Non-Metallics

Geographic Coverage

Each cutting tools market is specifically broken down by each of the following geographic regions:
China
United States
Germany
Japan
Korea
Italy
France
Taiwan
United Kingdom
Brazil
Russia
CIS
India
Spain
Switzerland
Other EU
Other NAFTA
Other Europe
Other Asia/Pacific
Other Latin America
Rest of World

Timeframe

2012 base year
2013 Estimated
Forecasts: 2014-2018
Section One: Technology Overview

Global Technological Environment

International Standards
ANSI Standards
ISO (International Standards Organization) Standards
JIS, AFNOR, BSI, DIN, UNI, SACS and CAM

Product Definitions

Indexable Inserts
General Terminology
Geometry
Coatings
Solid Cutting Tools
Milling Tools
Turning Tools
Drilling Tools
Micromachining Tools
Other Tools (e.g., reamers, burrs, etc.)

Cutting Tool Selection

Application Definition
Specifications
Workpiece Material Evaluation

Advances in General Machining Processes

Cutting Tool versus Machine Tool Development
Knowledge Gap: Education on Tool Selection and
Machine Capability
Consultant Tool Specialists Create Cottage Industry
Impact of Advances in Cutting Tool Grade Technology
Adjusting to Ceramic versus Tungsten Carbide Tooling
Impacts of Advances in Workpiece Material
Automotive Industry Increases Use of Aluminum
Aerospace Industry and Hardened Materials
Developments in Machine Tool Design and Construction
Quick-Change Tooling
Multitasking Lathes
Modular Tooling
High-Speed Machining
Coolant Based Machining
Dry Machining
Environmental Impact
Hard Turning
Powder Metallurgy

Developments in Cutting Tool Grades

Cutting Tool Grade Technology
Trends in General Materials Science
Sintered Tools
Brazed Tools
Insert Technology Overview
General Terminology
Insert Geometry

Coatings Overview

Coatings: Changing the Face of Tooling
Nanostructured Materials Coatings
Ceramic Coatings
TiN, TiCN, TiC, TiCN, TiAlN
Diamond Coatings
Advances in Coatings Technology
TiAL Black and gold developments
Diamond-like-carbon (DLC) Developments
Nanostructured Materials
Impact on Tooling and Productivity
Coatings Processes
CVD (Chemical Vapor Deposition)
PVD (Physical Vapor Deposition)
Developments in Coatings Technology

Technology Outlook

Cutting Tool Technology on the Horizon
Advances in Materials Science Offer Both Challenges and Measurable Productivity Gains
Nanostructured Materials
Ultrafine Grain (Micrograin) Carbides
Ceramics
Increasing Productivity with New Designs

Section Two: Market Overview

Global Cutting Tools Market Overview

Total Demand by Country for Cutting Tools ($MM): 2012-2018
Trends and Forecasts in Cutting Tool Consumption
Factors Affecting Cutting Tool Demand
Global Industry Trends
Cutting Tool versus Machine Tool Development
World Machining Industry by Product Type ($MM): 2012-2018
Machine Tools Industry Overview
Global Demand ($MM) for Machine Tools by Region and Type: 2012-2018
Trends and Forecasts
Machine Tool Design and Productivity

Technological Drivers

Shifts in Manufacturing Technology
Material Advances Increase Efficiency
General Machining
High-Speed Machining
Definition
What are the economic benefits?
Impact on Tooling
Milling/Turning
Screw Machining
Swiss Style
Quick-Changing
Multitasking Lathe Concept
Impacts of Advances in Workpiece Material
Super Alloys
Productivity and Manufacturing Research

Techniques in Weathering a Down Market and Slow Recovery

Cutting Tool Producer Strategies in Reducing Costs
Machine Shop Strategies in Reducing Costs
Offsetting Increasing Labor Costs
Reduction of Energy Costs
Machine Tool Selection
Trends in Machine Tool Productivity Designs
Impacts of Just-In-Time Practices
Economics of Machining
Economics of High-Speed Machining
Economic Benefits of Dry Machining

Supply Chain Analysis

Raw Materials
Tungsten
Cobalt
Tantalum
High-speed steel
Ceramics
Aluminum oxide
Silicon carbide
Cubic Boron Nitride (CBN)
PCD Diamond
Blanks
Coatings

Regional Market Data and Analysis

Global Demand ($MM) for Cutting Tools by Region: 2012-2018
Regional Trends
High growth markets in a slow global economy
Developing Nations versus Mature Economies
Manufacturing Trends by Country

Distribution Channels

Global Demand ($MM) by Distribution Channel: 2012-2018
Distributors
Direct to the End-User
Value Added Resellers

Pricing

Average Selling Price by Product Type
End-User Industry Pricing Analysis
Pricing Trends by Country

Cutting Tool Grade Trends

Product Grade Overview
Global Demand ($MM) for Cutting Tools by Grade: 2012-2018
Carbide Tools
Ceramic Tools
Advantages of Ceramic Tools
Solid Ceramic Tools, Alumina
SiC (silicon carbide), SiN (silicon nitride)
SiC Whisker Reinforced Tools
CMC (ceramic matrix composites)
Cermet Tools
CBN/PCBN Tools
Diamond Tools
General Conclusions
Machining Non-Metallic Materials
Plastics
Carbon Fiber Reinforced Plastics (CFRPs)
Ceramic Composites
High-growth Markets

Micromachining

Global Demand ($MM) for Micromachined Tools: 2012-2018
Advances and Market Growth in Small-Part Machining
Custom Tool Market

Tool Type

Global Demand ($MM) for Cutting Tools by Product Type - Milling, Turning, Drilling and Other: 2012-2018
Product Trends by Type
Global Demand ($MM) for Cutting Tools by Type - Solid versus Indexable Tooling: 2012-2018
Advances in Insert Design and Application
Trends in Solid versus Indexable Tooling
Interchangeable Tip Drills

Workpiece Material

Global Demand ($MM) for Cutting Tools by Workpiece Material: 2012-2018
End-User Trends by Workpiece Material

End-User Analysis

Total Demand for Cutting Tools ($MM) by End-User Industry: 2012-2018
Statistics and Overall Market
Percentage GDP
Growth Levels
High growth markets in a slow global economy
Key Sectors
Production Capabilities
End-User Trends by Workpiece Material
Key Producers by Industry
Government Regulation/Associations

Relevant Legislation

Waste Removal
Coolant Use and Disposal
Work Environment

Competitive Environment

Competitive Market Factors (e.g., Pricing, product development…)
Supplier Sales and Market Share ($MM)
Marketing Strategies
General Conclusions

Industry Trends and Forecasts

Cycles of Growth and Decline
High-growth Markets (CAGR by Year)

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