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  4. > PET Bottle Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue

PET bottles are bottles made-up of a plastic resin chemically known as polyethylene terephthalate and abbreviated as PET. Due to some inherent properties of PET resin, these bottles are transparent, light-weight, high in strength and impermeable to carbon dioxide. Their manufacturing is based on a stretch blow-molding process, which provides strength and high resistance to bear internal pressure and enables them to be stacked like glass bottles. Unlike other plastic containers that use PP or HDPE or PVC; PET bottles have no shortcomings of leaving residues, translucency and non-recyclability.

Primarily used in the packaging of water and beverages, PET bottles are also gaining shares in other industries like- juices, salad dressings, household cleaners, medicines, dish detergents, mouthwashes, etc. Being light in weight and easy to handle, they are preferred in the packaging of carbonated soft drinks (CSD’s) and are continuously replacing glass bottles due to their tendency to break and the inconvenience created while returning them after consumption. As a result of an increasing demand for bottled beverages and replacements of glass and metal containers with PET bottles, the global consumption of PET bottles is expected to show a continuous growth in the short and medium terms.

IMARC’s latest study “PET Bottle Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up a PET bottle manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the PET bottle market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics including expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into the PET bottle industry in any manner.

Key Questions Answered in This Report?

What are the key success and risk factors in the PET bottle industry?
How has the PET bottle market performed so far and how will it perform in the coming years?
What is the structure of the PET bottle industry and who are the key players?
What are the various unit operations involved in a PET bottle manufacturing plant?
What is the total size of land required for setting up a PET bottle manufacturing plant?
What are the machinery requirements for setting up a PET bottle manufacturing plant?
What are the raw material requirements for setting up a PET bottle manufacturing plant?
What are the utility requirements for setting up a PET bottle manufacturing plant?
What are the manpower requirements for setting up a PET bottle manufacturing plant?
What are the infrastructure costs for setting up a PET bottle manufacturing plant?
What are the capital costs for setting up a PET bottle manufacturing plant?
What are the operating costs for setting up a PET bottle manufacturing plant?
What should be the pricing mechanism of various types of PET Bottles?
What will be the income and expenditures for a PET bottle manufacturing plant?
What is the time required to break-even?

Table Of Contents

PET Bottle Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue
1 Research Methodology
2 Executive Summary
3 Introduction
4 Global PET Bottle Industry Analysis
4.1 Current, Historical and Future Market Trends
4.2 Market Breakup by End-Use
4.3 Market Breakup by Region
4.4 Key Players
5 USA PET Bottle Industry Analysis
6 PET Bottle Industry: Key Success and Risk Factors
7 Manufacturing Process for PET Bottle
7.1 PET Bottle Manufacturing Plant: Detailed Process Flow
7.2 PET Bottle Manufacturing Plant: Raw Material Requirements
7.3 PET Bottle Manufacturing Plant: Various Types of Unit Operations Involved
7.4 PET Bottle Manufacturing Plant: Major Machinery Pictures
8 Project Details, Requirements and Costs Involved
8.1 Land, Location and Site Development
8.2 Plant Layout
8.3 Plant Machinery
8.4 Raw Materials
8.5 Packaging
8.6 Utilities
8.7 Manpower
8.8 Other Capital Investments
9 PET Bottle Manufacturing Plant: Loans and Financial Assistance
10 PET Bottle Manufacturing Plant: Project Economics
10.1 Capital Cost of the Project
10.2 Techno-Economic Parameters
10.3 Product Pricing
10.4 Income Projections
10.5 Expenditure Projections
10.6 Financial Analysis

List of Figures

Figure 4 1: Global: PET Bottle Market: Sales Volume (in Million Tons), 2007-2014
Figure 4 2: Global: PET Bottle Market: Sales Value (in US$ Billion), 2007-2014
Figure 4 3: Global: PET Bottle Market: Sales Volume (in Million Tons), 2015-2020
Figure 4 4: Global: PET Bottle Market: Sales Value (in US$ Billion), 2015-2020
Figure 4 5: Global: PET Bottle Market: Consumption Breakup by End-Use (in %), 2014
Figure 4 6: Global: PET Bottle Market: Consumption Breakup by Region (in %), 2014
Figure 5 1: USA: PET Bottle Market: Sales Volume (in Million Tons), 2007-2014
Figure 5 2: USA: PET Bottle Market: Sales Value (in US$ Billion), 2007-2014
Figure 5 3: USA: PET Bottle Market: Sales Volume (in Million Tons), 2015-2020
Figure 5 4: Global: PET Bottle Market: Sales Value (in US$ Billion), 2015-2020
Figure 7 1: PET Bottle Manufacturing Process: Detailed Process Flow
Figure 7 2: Transparent (Clear) PET Bottle Manufacturing Process: Conversion Rate of Feedstocks
Figure 7 3: Colored PET Bottle Manufacturing Process: Conversion Rate of Feedstocks
Figure 7 4: PET Bottle Manufacturing: Various Types of Unit Operations Involved
Figure 8 1: PET Bottle Manufacturing Plant: Proposed Plant Layout
Figure 10 1: PET Bottle Manufacturing Plant: Breakup of Capital Costs (in %)
Figure 10 2: PET Bottle Manufacturing Plant: Breakup of Production Costs (in %)

List of Tables

Table 4 1: Global: PET Bottle Market: Key Players, 2014
Table 8 1: PET Bottle Manufacturing Plant: Costs Related to Land and Site Development (in US$)
Table 8 2: PET Bottle Manufacturing Plant: Costs Related to Civil Works (in US$)
Table 8 3: PET Bottle Manufacturing Plant: Machinery Costs (in US$)
Table 8 4: PET Bottle Manufacturing Plant: Raw Material Requirements (in Kg/Day)
Table 8 5: PET Bottle Manufacturing Plant: Costs Related to Salaries and Wages (in US$)
Table 8 6: PET Bottle Manufacturing Plant: Costs Related to Other Capital Investments (in US$)
Table 9 1: Details of Financial Assistance Offered by Financial Institutions
Table 10 1: PET Bottle Manufacturing Plant: Capital Costs (in US$)
Table 10 2: PET Bottle Manufacturing Plant: Techno-Economic Parameters
Table 10 3: PET Bottle Manufacturing Plant: Income Projections (in US$)
Table 10 4: PET Bottle Manufacturing Plant: Expenditure Projections (in US$)
Table 10 5: PET Bottle Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability
Table 10 6: PET Bottle Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability

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