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3D Printed Electronics and Circuit Prototyping 2015-2025

  • December 2015
  • -
  • IDTechEx Ltd
  • -
  • 103 pages

The first 3D printed electronics solutions recently came to market and, off the back of 3D printing, are likely to receive considerable media attention over the coming year. This report identifies players in PCB prototyping and antenna manufacture as the hottest players in this space today. 3D printed electronics will be a multi-billion dollar industry by 2025.The 3D printing industry created a tsunami of hype in 2012 with the advent of the world's first consumer-level 3D printers. This hype around consumer-level technologies made 3D printing a household name. Surprisingly, this culminated in rapid growth across the entire industry including established players offering high-end industrial equipment. The same pattern will repeat in 2016 with the advent of a new breed of printers capable of depositing electrically conductive and insulating materials: the first step towards 3D printed electronics.

Customers funding first generation machines have already spent over $800k on Kickstarter alone. These consumer-level machines will drive the hype but next generation machines aimed at professional use will become the largest commercial markets over the next decade by servicing professional prototyping and manufacturing end users. In addition we have the first truly 3D electronics printer coming to market in 2015 and the impact it will have is unknown.

This report relates the emerging market for 3D printed electronics to the existing markets for printed electronics and 3D printing that IDTechEx has been researching for years. We explain why some candidate applications will not succeed commercially and identify two main applications that will create a total market worth over $1bn by 2025 thanks to core advantages over competing technologies and huge addressable markets. In addition we explore many potential applications for fully 3D printed electronics.

This report discusses all existing and emerging technologies that span 2D and 3D printed electronics, all major applications, all players bringing products to market in this space. Specifically, the inkjetting of conductive and insulating inks, extrusion of conductive pastes and insulators and the Aerosol Jet technology.

The following technologies are covered in detail including lists of all major vendors for each technology type and SWOT analyses quantifying characteristics such as equipment and material prices, conductivities and precision:

- Inkjetting conductive and insulating inks.
- Extrusion of conductive metals and insulating thermoplastics.
- Extrusion of conductive pastes and insulating thermoplastics.
- Aerosol Jet.

The following materials are covered:

- Metals.
- Conductive thermoplastics.
- Conductive inks.
- Conductive pastes.
- Conductive photopolymers.

Eighteen potential commercial applications of 3D printed electronics are considered, most of which have already been demonstrated in the lab.

All major players are covered including SWOT analyses comparing their commercial products and technologies.

This report gives forecasts to 2025 broken down into the following market sectors:

1. Consumer.
2. Education.
3. Professional PCB prototyping.
4. Antenna manufacture

Restraints that are inhibiting the uptake of 3D printed electronics are covered as well as drivers.

Table Of Contents

3D Printed Electronics and Circuit Prototyping 2015-2025
1.1. Drivers and restraints
1.2. Market forecast
1.3. Technologies
2.1. Printed Electronics
2.2. Printed Electronics: commercial failures
2.3. Printed Electronics: commercial successes
2.4. 3D Printing
2.5. 3D Printing: commercial applications
2.6. 3D Printing: hybrid machines
2.7. Lessons learned
3.1. Traditional PCBs: history
3.2. Traditional PCBs: mounting components
3.3. Traditional PCBs: layers
3.4. Traditional PCBs: complexity
3.5. Traditional PCBs: geography
3.6. Traditional PCBs: prototyping
3.7. Traditional PCBs: mechanics
3.8. Traditional PCBs: heat
3.9. Traditional PCB: SWOT analysis
4.1. Functional materials
4.2. Metals
4.3. Conductive thermoplastic filaments
4.4. Conductive inks
4.5. Conductive pastes
4.6. Conductive photopolymers
5.1. Interconnects
5.2. Antennas
5.3. Microbatteries
5.4. Low volume manufacturing
5.5. Electromagnets
5.6. Ceramic capacitor
5.7. Organic Photovoltaic
5.8. Metamaterials
5.9. Ballistic rectifier
5.10. Piezoelectric device
6.1. Extrude molten solder
6.2. Extrude molten solder: SWOT
6.3. Extrude conductive filament
6.4. Extrude conductive filament: SWOT
6.5. Inkjet
6.6. Inkjet: SWOT
6.7. Aerosol Jet
6.8. Aerosol Jet: SWOT
6.9. Paste extrusion
6.10. Paste extrusion
7.1. 3D Printer and conductive ink/paste/glue
7.2. CNC Milling
7.3. Laser Direct Structuring (LDS)
8.1. AgIC
8.2. AgIC: SWOT
8.3. Voltera
8.4. Voltera: SWOT
8.5. Cartesian Co.
8.6. Cartesian Co: SWOT
8.7. BotFactory
8.8. BotFactory: SWOT
8.9. NanoDimension
8.10. NanoDimension: SWOT
8.11. Ceradrop
8.12. Ceradrop: SWOT
8.13. Optomec
8.14. Optomec: SWOT
8.15. Neotech AMT
8.16. Neotech AMT: comparison
8.17. Neotech AMT: SWOT
8.18. Voxel8
8.19. Voxel8: conductivity
8.20. Voxel8: SWOT
8.21. Novacentrix and nScrypt
8.22. Pulse Electronics
9.1. University of Texas at El Paso (UTEP)
9.2. Cornell University
10.1. End users
10.2. Player classification
10.3. Technology strengths and weaknesses
10.4. Opportunities
10.5. Kickstarter funding
10.6. Consumer market
10.7. Educational market
10.8. Professional PCB prototyping market
10.9. Industrial market
10.10. Total market forecast
10.11. Limitations of the forecast
10.12. Conclusions
11.1. AgIC
11.2. BotFactory
11.3. Cartesian Co
11.5. Chemcubed
11.6. Nano Dimension
11.7. Nascent Objects, Inc
11.8. Novacentrix
11.9. nScrypt Inc
11.10. Optomec
11.11. Pulse Electronics
11.12. Voxel8

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