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Reverse Costing of CREE CXA1520 LED Array

  • June 2014
  • -
  • System Plus Consulting
  • -
  • 82 pages

The CXA1520 is the first high density LED array from CREE. With a breakdown voltage of 35V for a current of 0.5A (85°C), the CXA1520 generate 1710 lumens for 3000K and a CRI of 80% in a “15.85mmx15.85mm” package. The combination of Cree's proprietary Flip Chip SiC LEDs and high performance COB packaging, offers the one of best lumen density performance on the market.

The CXA1520 package has a very low thermal-resistance allowing for a lumen density similar to the one of discrete packaged LED but with a “lumen per $” 30% higher (compared to equivalent package).

This reverse costing report provides an estimation of the production cost of the CXA1520-0000-000N00N430F. Describes the overall manufacturing process and highlights key points of innovation developed by CREE.

COMPLETE TEARDOWN WITH:

- Comparison of 3 LEDs ( 2 CREE and 1 Sharp).
- Detailed photos and identification
- Manufacturing process flow
- In-depth economical analysis
- Manufacturing cost breakdown
- Selling price estimation

Table Of Contents

Reverse Costing of CREE CXA1520 LED Array
1. Overview / Introduction

- Executive Summary
- Comparison of LEDS
- Reverse Costing Methodology

2. Companies Profile

- CREE Profile

3. IPD65R225C7 Characteristics

- CXA1520 Characteristics

4. IPD65R225C7 Physical Analysis

- Package Views and Dimensions
- Package Opening
- Package Cross-Section
- Phosphor
- LED Assembly
- LED Views and Dimensions
- LED Singulation
- Cathode and Anode
- Dielectric Layers
- Epitaxy
- LED Thickness
- LED Characteristics

5. Manufacturing Process Flow

- Global Overview
- LED Fabrication Unit
- LED Process Flow
- Package Fabrication Unit
- Package Process Flow

6. Cost Analysis

- Main steps of economic analysis
- Yields Hypotheses
- Epitaxy Step
- LED Front-End Cost
- LED Wafer Cost
- LED Cost per process steps
- LED Equipment Cost per Family
- LED Material Cost per Family
- Back-End : Probe and cleaving Cost
- Packaging Cost
- Final Assembly Cost
- Component Cost and Price

7. Price Estimation

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