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Reverse Costing of OSRAM OSTAR Headlamp LED Array

  • July 2014
  • -
  • System Plus Consulting
  • -
  • 99 pages

The LE UW U1A4, that belongs to OSTAR Headlamp Pro family, shows a breakdown voltage of 13.3V for a current of 1A (at 85°C) and delivers up to 1000 lumens at 5600K in a “20mm x 20mm” package. These performance are obtained due to a complex packaging and assembly process, completely described in this report.

Compared with the first generation of Osram's packaged LED for exterior automotive headlamps, the new OSTAR Headlamp Pro comes with an enhanced design to increase the corrosion robustness and, for the first time, with a remote ceramic phosphor to increase efficiency.

This reverse costing report provides an estimation of the production cost of the LE UW U1A4. It describes the overall manufacturing process and highlights key points of innovation developed by OSRAM.

Table Of Contents

Reverse Costing of OSRAM OSTAR Headlamp LED Array
1. Overview / Introduction

Executive Summary
Comparison of LEDS
Reverse Costing Methodology

2. Companies Profile

Osram Opto Profile

3. Characteristics

LE UV U1A4 01 7Q6REB Characteristics

4. Physical Analysis

Package Views and Dimensions
Package Opening
X-Ray
Package Cross-Section
Phosphor
LED Assembly
LED Views and Dimensions
Cathode and Anode
Dielectric Layers
Epitaxy
LED Thickness
LED Characteristics

5. Manufacturing Process Flow

Global Overview
LED Fabrication Unit
LED Process Flow
Package Fabrication Unit
Package Process Flow

6. Cost Analysis

Main steps of economic analysis
Yields Hypotheses
Epitaxy Step
LED Front-End Cost
LED Wafer Cost
LED Cost per process steps
LED Equipment Cost per Family
LED Material Cost per Family
Back-End : Probe and cleaving Cost
Packaging Cost
Final Assembly Cost
Component Cost and Price

7. Price Estimation

Contact

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