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Reverse Costing of Schneider EV2030WS Electric Vehicle Charging Station

  • October 2014
  • -
  • System Plus Consulting
  • -
  • 79 pages

With the emergence of Electric Vehicle, the ECVS marketisexpected to know a fast increase during the next years. Schneider Electric provides the entire range of EV charging infrastructure products. Their main product line of EVCSs is the EVlink, including residential chargers, commercial chargers and commercial DC fast chargers.

The company introduced the EV230WS intended for indoor residential locations. It delivers a maximum output AC current of 30A with a SAE J1772 compatible EV connector. It includes Integral Ground Fault Interrupter, Auto Recovery and Re-start and LEDs to display status.

Based on a complete teardown analysis, the report provides the bill-of-material of the product as well as an estimation of the production cost of the Charger.

Table Of Contents

Reverse Costing of Schneider EV2030WS Electric Vehicle Charging Station
Physical Analysis
- Packaging
- Housing
- Views and Dimensions of Evlink Housing
- Labels
- Control Panel
- Evlink Openning
- Cables and Connectors
- Control Panel Housing Disassembly
- Main Board and other elements
- Magnetic Contactor
- Plug and Cable
- Main Board
- Main Board Top Side Global View
- Main Board Top Side High Definition Photo
- Main Board Top Side PCB Markings
- Main Board Top Side Components Markings
- Main Board Top Side Components Identification
- Main Board Bottom Side Global View
- Main Board Bottom Side High Definition Photo

Cost Analysis
- Accessing the BOM
- Estimation of the cost of the PCBs
- BOM Cost Packaging 100K units
- Accessing the Housing
- BOM Cost Housing 100K units
- BOM Cost Main Board 100K units
- BOM Cost Control Panel Board 100K units
- Material Cost Breakdown 100K units
- Accessing the Added Value (AV) Cost
- Main Board Manufacturing Flow
- Details of Main Board AV Cost
- Control Panel Board Manufacturing Flow
- Details of Control Panel Board AV Cost
- Details of Housing Assembly AV Cost
- Details of Packaging Assembly AV Cost
- Added Value Cost Breakdown 100K units

Estimated Price Analysis

Estimation of the Manufacturing Price

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