Global Metals Industry

  • January 2012
  • -
  • Global Industry Analysts

The global outlook series on Metals provides a collection of statistical anecdotes, market briefs, and concise summaries of research findings. The report provides a bird’s eye view of the prevalent scenario in the base metals, and precious metals market, among others. The abstracted research commentaries in the global market section are tagged, and punctuated with information rich market data tables, which help capture consumption patterns by region/country, product type, and end-use segments, in key markets verticals, such as, Copper, Aluminum, Nickel, Zinc, Lead, Tin, Gold, Silver, Platinum Group Metals, and steel, among others. The reader also stands to gain an introductory prelude to regional markets such as the US, Canada, Japan, Czech Republic, France, Germany, Italy, United Kingdom, Australia, China, Indonesia, India, Brazil, and Venezuela, among few others. The report also provides a recapitulation of recent mergers, acquisitions, and other noteworthy strategic corporate developments, in addition to

Table Of Contents




1. SECTOR OVERVIEW 1
Current and Future Analysis 1
Analysis by Region 1
Analysis by End-Use Sector 1
Table 1: World Recent Past, Current and Future Analysis for
Metals by Geographic Region - US, Canada, Europe,
Asia-Pacific (Including Japan), Latin America and Rest of
World Markets Independently Analyzed with Annual Sales
Figures in US$ Billion for Years 2010 through 2015 2

Table 2: World Recent Past, Current and Future Analysis for
Metals by End-Use Sector - Construction, Consumer Products,
Industrial, Jewelry, Packaging, Transportation, and Others
Markets Independently Analyzed with Annual Sales Figures in
US$ Billion for Years 2010 through 2015 3

Table 3: World 5-Year Perspective for Metals by Geographic
Region - Percentage Share Breakdown of Dollar Sales for US,
Canada, Europe, Asia-Pacific (Including Japan), Latin
America and Rest of World Markets for Years 2011 and 2015 4

Table 4: World 5-Year Perspective for Metals by End-Use
Sector - Construction, Consumer Products, Industrial,
Jewelry, Packaging, Transportation, and Others* Markets for
Years 2011 and 2015 5

2. CORE METALS 6
Aluminum 6
Definition and Overview 6
Brief Overview of End-Use Industries for Aluminum 6
Aluminum to Expand its Role as a Commodity 7
Outlook 7
Aluminum - A Consolidated Sector 8
Aluminum Scrap - A Major Market 8
Key Statistics 9
Table 5: Global Aluminum Market (2010): Percentage Share
Breakdown of Volume Production by Country - China, Russia,
Canada, Australia, US, and Others 9

Table 6: Global Aluminum Market (2010): Percentage Share
Breakdown of Capacity by Country - China, Russia, US,
Canada, India, and Others 10

Table 7: Global Aluminum Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - US, Canada,
Japan, Europe, Asia-Pacific, Latin America, and Rest of
World 10

Table 8: Global Aluminum Market (2011): Percentage Share
Breakdown of Volume Sales by Product Group/Segment - Rolled
Extruded Products (Bars, Rods, Angles and Shapes and Wires),
Flat Surfaced Rolled Extruded Products, and Tubes and Pipes 11
End-Use Scenario 11
Table 9: Global Aluminum Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Sector -
Transportation, Building and Construction, Packaging,
Electricity, and Other Applications 12
Copper 12
Copper Scrap Recovery - An Important Source 13
Growth Drivers 13
Copper to Replace Aluminum in Semiconductors 13
Copper Alloys Provide Impetus to Growth 13
Miniaturization Leads to Enhanced Copper Usage 13
Applications in Electric/Battery-Powered Cars 13
Upgradings in Copper Switching and Transmission Products 14
Switched Digital Video for Homes 14
Gigaspeed, Doubles Usage Bandwidth of Cabling System 14
CA 171, Alloy for High-Voltage Electromechanical Applications 14
Multiplexing - Enhancing Copper Usage in Automobiles 14
Growth of Copper in End Use Industries 14
Automobile and Telecommunications: Accounting for Rapid Growth 14
Copper to Recapture the Radiators Market 15
Issues and Challenges 15
Environmental Concern - Prime Issue 15
Ban of Copper in Certain Uses Viewed as a Major Threat 15
Fiber Optic Wires Pose Threat to Copper 15
Increasing Threat from Copper Substitutes 15
Aluminum 15
Steel and Zinc Alloys 16
Sophisticated Technology Deter Copper Usage 16
Key Statistics 16
Table 10: Global Copper Market (2010): Percentage Share
Breakdown of Volume Production by Country - Chile, Peru,
China, US, Australia, and Others 16

Table 11: Global Copper Market (2011): Percentage Share
Breakdown of Volume Sales by Country/Region - US, Canada,
Japan, Europe, Asia-Pacific, Latin America, and Rest of
World 17

Table 12: Global Copper Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Sector - Building and
Construction, Electrical and Electronic Products, Industrial
Machinery and Equipment, Transportation, and Consumer and
General Products 17
Iron 17
China Dominates Iron Ore production 18
Table 13: Global Iron Ore Market (2010): Percentage Share
Breakdown of Volume Production by Country - China,
Australia, Brazil, India, Russia, and Others 18
Pig Iron 18
Lead 19
Major Substitutes of Lead 19
Primary Production to Grow 19
Key Statistics 19
Table 14: Global Lead Market (2010): Percentage Share
Breakdown of Volume Production by Country - China,
Australia, US, Peru, Mexico, and Others 20

Table 15: Global Lead Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - US, Canada,
Japan, Europe, Asia-Pacific, Latin America, and Rest of
World 20

Table 16: Global Lead Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Application -
Batteries, Pigments and Compounds, Rolled and Extruded
Products, Alloys, Cable Sheathing, and Other Applications 21
Nickel 21
Application Areas 22
A Critical Wartime Commodity 24
Market in the Western World 24
Developing Economies - Strategic Markets for Nickel Worldwide 24
Key Statistics 24
Table 17: Global Nickel Market (2010): Mine Production in
Thousand Metric Tons by Country - Russia, Indonesia,
Philippines, Canada, and Australia 25

Table 18: Global Nickel Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - US, Canada,
Japan, Europe, Asia-Pacific, Latin America, and Rest of
World 25

Table 19: Global Nickel Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Sector - Stainless
Steel, Alloys and Castings, Electroplating, Other Alloy
Steels, Cast Iron, and Other Applications 26
Steel 26
Types of Steel 26
Alloy Steels 27
Stainless Steels 27
Applications of Steel 27
Production 28
Global Steel Sector Stages Recovery 28
BRIC Nations - The Key Contributor to World Steel Growth 29
India - Global Steel Sector’s Rising Powerhouse 29
Issues and Challenges Impede World Steel Sector Growth 29
Outlook 30
Is it the Beginning of Consolidation in the Global Steel
Industry? 30
Key Statistics 31
Table 20: Global Steel Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Sector - Construction,
Automotive, Machinery, Other Domestic/ Commercial Equipment,
and Other Applications 32

Table 21: Global Steel Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - US, Canada,
Japan, Europe, Asia-Pacific, Middle East, Latin America,
and Africa 32
Table 22: Global Steel Market (2001-2010): Production in
Million Metric Tons 33
Table 23: Global Steel Market (2010): Percentage Share
Breakdown of Volume Production by Country - China, Japan,
US, India, Russia, South Korea, Germany, Ukraine, Brazil,
and Turkey 33
Competitive Scenario 34
Table 24: Leading Players in the Global Steel Market
(2010): Production in Million Metric Tons for
ArcelorMittal, Baosteel, POSCO, Nippon Steel, JFE, Tata
Steel, Jiangsu Shagang, U.S. Steel, Ansteel, and Gerdau 34
Tin 34
Key Applications 35
Tinplate - The Single Largest End-Use 36
Applications in Food Packaging and Culinary Equipment 36
Tin Alloys 36
Pewter 37
Bronze 37
Zinc 37
Tin in High Technology Alloys 37
Titanium Alloys 37
Zirconium-Tin Alloys 38
Niobium-Tin Intermetallic (Nb3Sn) and NbTi 38
Whitemetal 38
Other Tin-Base Alloys 38
Competition from Substitutes 38
Growth Factors and Potential Growth Areas for Tin 39
Tin - An Effective Alternative to Lead 39
Canned Food and Beverages 39
As a Substitute in Solders 39
Substituting Lead in Ammunition 39
Wheel Weights 39
Key Statistics 39
Table 25: Global Tin Market (2010): Percentage Share
Breakdown of Volume Production by Country - China,
Indonesia, Peru, Bolivia, Brazil, and Others 40

Table 26: Global Refined Tin Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - US, Canada,
Japan, Europe, Asia-Pacific, Latin America, and Rest of
World 40

Table 27: Global Refined Tin Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Application -
Tinplate, Solders, Tin Chemicals, Alloys/Babbitt, and Other
Applications 41
Zinc 41
Cyclical Demand 41
Factors Impacting Demand/Supply of Zinc 41
Industry Structure 42
Profile of the Metal 42
Types of Zinc 43
Special High Grade (SHG) Zinc Metal 43
Shot 43
Prime Western (PW) 43
Powder 43
Substitutes and By-Products of Zinc 43
Applications of Zinc 43
General Uses of Zinc 44
Key Statistics 44
Table 28: Global Zinc Market (2010): Percentage Share
Breakdown of Volume Production by Country - China, Peru,
Australia, India, US, and Others 44

Table 29: Global Zinc Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - US, Canada,
Japan, Europe, Asia-Pacific, Latin America, and Rest of
World 45

Table 30: Global Zinc Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Application -
Galvanization, Brass, Alloys, Semi-Finished Products,
Chemicals, and Other Applications 45

3. PRECIOUS METALS 46
Gold 46
Asia-Pacific Leads the World Gold Consumption 46
Table 31: Global Gold Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - US, Japan,
Europe, Asia-Pacific, Middle East, Turkey, and Rest of
World 46
Jewellery - The Major End-User of Gold 46
Table 32: Global Gold Demand (2009-2010): Percentage Share
Breakdown of Volume Sales by End-Use Segment - Jewellery,
Technology (Electronics, Other Industrial, and Dentistry),
Investment (Total bar and coin demand (Physical bar demand,
Official coin, and Medals/imitation coin) and ETFs and
similar products) 47

Table 33: Global Gold Demand (2009-2010): Percentage Share
Breakdown of Value Sales by End-Use Segment - Jewellery,
Technology (Electronics, Other Industrial, and Dentistry),
Investment (Total bar and Coin Demand, Physical Bar Demand,
Official Coin, and Medals/Imitation Coin) and ETFs and
Similar Products) 48
Outlook 48
Silver 49
Latin America Leads Silver Production 49
Table 34: Global Silver Market (2010): Percentage Share
Breakdown of Volume Production by Country - Peru, Mexico,
China, Australia, Chile, and Others 49
Jewelry - The Dominant End-Use of Silver 49
Table 35: Global Silver Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use - Industrial
Applications, Photography, and Coins and Medals 50
Competitive Scenario 50
Table 36: Leading Players in the Global Silver Market
(2010): Percentage Share Breakdown of Volume Production by
Company - BHP Billiton, Fresnillo Plc, KGHM Polska Miedz,
Pan American Silver, Goldcorp, Cia. Minera Volcan, JSC
Polymetal, Hochschild Mining, Coeur d'Alene Mines, Sumitomo,
and Others 50
Platinum Group Elements 51
South Africa - The Largest Producer of Platinum 51
Table 37: Global Platinum Market (2010): Percentage Share
Breakdown of Volume Production by Country - South Africa,
Russia, Zimbabwe, and Others 51
Russia - The Primary Producer of Palladium 52
Table 38: Global Palladium Market (2010): Percentage Share
Breakdown of Volume Production by Country - Russia, South
Africa, US, Canada, Zimbabwe, and Others 52
Europe Leads Platinum Consumption 52
Table 39: Global Platinum Market (2011): Percentage Share
Breakdown of Volume Sales by Region/Country - North
America, Japan, Europe, and Rest of World 52
World Platinum Consumption Driven by Autocatalysts and
Jewelry Segments 53
Table 40: Global Platinum Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Application -
Autocatalysts, Jewelry, Electrical, Chemicals, Glass,
Petroleum, and Other Applications 53

4. MERGERS and ACQUISITIONS 54

5. STRATEGIC CORPORATE DEVELOPMENTS 80


A REGIONAL MARKET PERSPECTIVE 86

1. UNITED STATES 86
Review of Select Segments 86
Aluminum 86
Overview 86
Key Statistics 86
Table 41: US Aluminum Market (2009-2010): Production in
Thousand Metric Tons by Segment - Primary and Secondary 86

Table 42: US Aluminum Market (2011): Percentage Share
Breakdown of Volumes Sales by Product Group/Segment -
Rolled Extruded Products (Bars, Rods, Angles and Shapes, and
Wires), Flat Surfaced Extruded Products, and Tubes and Pipes 87

Table 43: US Aluminum Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use - Packaging,
Transportation, Building, Electrical, Consumer Durables,
Machinery, and Others 87
Copper 87
Overview 87
US - A Top Producer and Consumer of Copper 88
Table 44: US Copper Market (2009-2010): Production in
Thousand Metric Tons by Segment - Mine, and Refinery
(Primary and Secondary) 88
Building and Construction - The Key End-Use Segment 88
Table 45: US Copper Market (2011): Percentage Share
Breakdown of Volumes Sales by End-Use Sector - Building and
Construction, Electrical and Electronic Products,
Transportation Equipment, Consumer and General Products, and
Industrial Machinery and Equipment 89
Outlook 89
Iron Ore 89
Table 46: US Iron Ore Market (2006-2010): Production in
Million Metric Tons 89
Lead 90
Table 47: US Lead Market (2009-2010): Production in Thousand
Metric Tons by Segment - Mine Lead in Concentrates,
Primary Refinery, and Secondary Refinery Old Scrap 90
Lead Continues as a Major Material for Large Batteries 90
Nickel 90
Transportation - The Key End-Use Sector of Nickel 91
Table 48: US Nickel Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Sector -
Transportation, Chemicals, Electrical Equipment, and
Others 91
Steel 91
Construction - The Major End-User of Steel 92
Table 49: US Steel Market (2011): Percentage Share
Breakdown of Volumes Sales by End-Use Sector -
Construction, Automotive, Machinery, Other
Domestic/Commercial Equipment, and Others 92
Indiana - The Leading Raw Steel Producer 92
Table 50: US Steel Market (2011): Percentage Share
Breakdown of Raw Steel Volume Production by State -
Indiana, Ohio, Michigan, Pennsylvania, and Others 92
Tin 93
Table 51: US Tin Market (2009-2010): Production in Metric
Tons by Segment - Secondary (From Old Scrap) and Secondary
(From New Scrap) 93
Electrical Products - The Primary End-User of US Tin 93
Table 52: US Tin Market (2011): Percentage Share Breakdown
of Volume Sales by End-Use - Electrical Products, Cans and
Containers, Construction, Transportation, and Others 94
Future Prospects 94
Zinc 94
Overview 94
Table 53: US Zinc Market (2009-2010): Production in
Thousand Metric Tons by Segment - Mine Zinc (in ore and
concentrate), Primary Slab Zinc, and Secondary Slab Zinc 94
Galvanizing Segment Predominates US Zinc Consumption 95
Table 54: US Zinc Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use - Galvanizing, Zinc-
based Alloys, Brass and Bronze, and Others 95
Gold 95
Overview 95
Table 55: US Gold Market (2009-2010): Production in Metric
Tons by Segment - Mine, and Refinery (Primary, and
Secondary) 96
Jewelry and Arts - The Key End-User of Gold 96
Table 56: US Gold Market (2011): Percentage Share
Breakdown of Volume Sales by End-Use Segment - Jewelry and
Arts, Electrical and Electronics, and Dental and Others 96
Competitive Scenario 96
Table 57: Leading Players in the US Gold Market (2009):
Production in Thousand Ounces by Company - Barrick Gold
Corp., Newmont Mining, Kinross Gold Corp., Sumitomo Metal
Mining Co., and AngloGold Ashanti 97
Silver 97
Overview 97
Table 58: US Silver Market (2009-2010): Production in
Metric Tons by Segment 97
Platinum Group Metals 98
Overview 98
Table 59: US Platinum Group Metals Market (2009-2010):
Production in Kilograms by Segment - Platinum and
Palladium 98

2. CANADA 99
Review of Select Segments 99
Aluminum 99
Steel 99
Precious Metals 99
Gold 99

3. JAPAN 100
Review of Select Segments 100
Lead 100
Secondary Production of Lead 100
Nickel 100
Stainless Steel - The Key End-Use Application 100
Table 60: Japanese Nickel Market (2011): Percentage Share
Breakdown of Volumes Sales by End-Use Application -
Stainless Steel, Alloys and Castings, Electroplating, Other
Alloy Steels, and Other Applications 100

4. EUROPE 101
Current and Future Analysis 101
Aluminum 101
Copper 101
Nickel 102
Steel 102
Construction and Automotive - The Key End-Use Segment 102
Table 61: European Steel Market (2011): Percentage Share
Breakdown of Volumes Sales by End-Use Sector -
Construction, Automotive, Machinery, Other Domestic/
Commercial Equipment, and Other Applications 103
Germany - The Key Steel Market in Europe 103
Table 62: European Steel Market (2011): Percentage Share
Breakdown of Volumes Sales by Region/Country - Germany,
Italy, Russia, Spain, France, UK, and Rest of Europe 103

Table 63: European Recent Past, Current and Future Analysis
for Metals by Geographic Region - France, Germany, Italy,
UK, and Rest of Europe Markets Independently Analyzed with
Annual Sales Figures in US$ Billion for Years 2010 through
2015 104

Table 64: European 5-Year Perspective for Metals by
Geographic Region - Percentage Share Breakdown of Dollar
Sales for France, Germany, Italy, UK, and Rest of World
Markets for Years 2011 and 2015 105

4a. FRANCE 106
Aluminum 106
Nickel 106

4b. GERMANY 106
Aluminum 106
Nickel 106

4c. ITALY 107
Aluminum 107

4d. THE UNITED KINGDOM 107
Aluminum 107
Precious Metals 107

4e. RUSSIA 108
Metal and Mining Industry - An Overview 108
Steel 108
Overview 108
Recession Hampers Industry Prospects 109
Outlook 109

4f. CZECH REPUBLIC 110
Overview 110

5. ASIA-PACIFIC 110

5a. AUSTRALIA 111
Metal Sector Overview 111
Resource and Energy Exports Witness Growth 111

5b. CHINA 113
Overview 113
Non-Ferrous Metals 113
Non-State-Owned Enterprises Dominate Non-Ferrous Metals Market 114
Table 65: Chinese Non-Ferrous Metals Market (2011):
Percentage Share Breakdown of Market Share by Sector -
State-Holding Enterprises, and Non-State-Owned Enterprises 114
Challenges 114
Aluminum 114
Table 66: Chinese Aluminum Market (2011): Percentage Share
Breakdown of Volumes Sales by Product Group/Segment - Rolled
Extruded Products (Bars, Rods, Angles and Shapes, and Wires),
Flat Surfaced Extruded Products, and Tubes and Pipes 115
Copper 115
Set to Become a Major Market 115
Smelting Capacity 115
Growth Sectors 115
Balance of Trade 116
Power Sector - The Largest End-Use Application of Copper 116
Table 67: Chinese Copper Market (2011): Percentage Share
Breakdown of Volumes Sales by End-Use Application - Power,
Mechanism, Appliances, Electronics, Transportation, and
Others 116
Outlook 116
Lead 117
Nickel 117
Overview of Nickel Industry and Challenges of WTO 117
Stainless Steel and Galvanizing Industry - The Two Major
End-Users of Nickel 117
Table 68: Chinese Nickel Market (2011): Percentage Share
Breakdown of Value Sales by End-Use Sector - Stainless
Steel, Galvanizing, Battery, and Others 117
Steel and Steel Products 118
The Global Leader in Steel Demand and Supply 118
Construction Sector Dominates the Steel Scenario 118
Table 69: Chinese Steel Market (2011): Percentage Share
Breakdown of Volumes Sales by End-Use Segment -
Construction, Machinery, Automotive, Other Domestic/
Commercial Equipment, and Others 118
Steel Mills Collaborate to Curtail Cost 119
Government Aims to Consolidate the Steel Sector 119
Stainless Steel 119
Zinc 120
Table 70: Chinese Zinc Market (2011): Percentage Share
Breakdown of Volumes Sales by End-Use Sector - Galvanizing
Zinc, Fabricated Zinc Alloys, Dry Battery, Fabricated Copper
Alloys, and Zinc Oxide 120
Gold 120
Silver 121
Platinum 121

5c. INDONESIA 122
Iron 122
Nickel 122
Emerging from Infant Stages of Nickel Production 122
Stainless Steel 122
Household Appliances - The Major End-User Group of Stainless
Steel 123
Table 71: Indonesian Stainless Steel Market (2011):
Percentage Share Breakdown of Volume Sales by End-User Group
- Household Appliances, Pipe, Furniture, and Others 123

5d. INDIA 124
Indian Metals Sector - Outlook 124
Aluminum 124
Table 72: Indian Aluminum Market (2011): Percentage Share
Breakdown of Volumes Sales by Product Group/Segment - Rolled
Extruded Products (Bars, Rods, Angles and Shapes, and Wires),
Flat Surfaced Extruded Products, and Tubes and Pipes 125
Copper 125
India: Australia’s Export Hub 126
Outlook 126
Lead 126
Steel 127
Overview 127
India to Emerge as the Second Leading Producer 127
Infrastructure and Automobile Sectors Drive Domestic Steel
Consumption 127
Adequate Reserves of Iron Ore to Support Capacity Expansion 127
Insufficient Coking Coal - A Key Challenge to the Industry 128
Bottlenecks Remain 128
Outlook 128
Table 73: Indian Steel Market (2006-2011): Crude Steel
Installed Capacity in Million Tons 128
Table 74: Indian Steel Market (2006-2011): Crude Steel
Production in Million Tons 129
Table 75: Indian Steel Market (2011): Percentage Share
Breakdown of Production of Crude Steel by Sector - Public
Sector and Private Sector 129
Zinc 129
Gold 129

6. LATIN AMERICA 130

6a. BRAZIL 130
Mining Industry: An Overview 130
Aluminum 130
Steel 131
Brazilian Steel Holds Competitive Advantages 131
Impediments Hamper Growth Prospects 131
Outlook 132

6b. VENEZUELA 132
Aluminum 132

7. REST OF WORLD 133
The Middle East 133
Surging Demand for Steel and Metals in the Middle East 133
The Middle East Demands More of Gold 133
UAE Aluminum Sector to Grow 134
UAE Steel Sector to Witness Growth 134
South Africa 134


GLOBAL DIRECTORY

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