World Combined Heat & Power (CHP): Micro, Small and Large-Scale

Chapter 1: Executive Summary

Scope

The CHP Market

Table 1-1: The Global CHP Market by Country, 2007-2011 (in million $)

China

Figure 1-1: New China CHP Capacity by Year, 2007-2011 (in MW & percentage of new power capacity)

The German CHP Market

United States

The Small- & Micro-CHP Segment

Table 1-2: The Global Small-CHP Market by Country, 2007-2011 (in million $)

CHP Market Forecast

Figure 1-2: Global CHP Market Forecast, 2007-2011 (in billion $ & percentage of new power capacity)

Table 1-3: New CHP Capacity Forecast by Country, 2012-2021 (in MW)

Table 1-4: New Small-CHP Capacity Forecast by CHP Type, 2012-2021 (in MW)

Trends in Combined Heat & Power

Figure 1-3: Top CHP Countries by Percentage of Total Capacity that is CHP, 2010 (in GW of total power generation capacity and & percent CHP capacity)

CHP Heat Production & Consumption

Table 1-5: CHP Heat Production by Country, 2006-2010 (in trillion Btu)

Small CHP Use

Drivers & Barriers for CHP

Regulations, Incentives and FITs

Low Spark Spreads Affecting CHP Adoption

Figure 1-4: Spark Spreads for the U.S., Germany and the EU, 2000-2011 (in c/kWh)

CHP Manufacturing Costs

Table 1-6: Average Metal Prices, 2002-2011 (price in $/lb)

Employment Trends in CHP

Table 1-7: CHP Jobs by Country, 2007-2021 (in number of jobs)

District Heating & Cooling (DHC) Trends

Trends in CHP for Industrial Applications

Table 1-8: CHP Use in the Pulp & Paper Industry for Key Countries (in MW)

CHP & Renewables

CHP Demographics

CHP Demographics in China

European CHP Demographics

CHP Demographics in the U.S.

Figure 1-5 :CHP Electricity Production in the U.S. by Fuel, 2007, 2011 (in percent)

CHP Demographics in Japan

Chapter 2: Introduction

Scope

Methodology

Definitions

Introduction to CHP

Figure 2-1: Block Diagram of a CHP Plant

Advantages and Disadvantages of CHP Systems

Figure 2-2: Typical Energy Input & Losses for Conventional Heat & Power Generation and CHP (in generic units of energy)

Table 2-1: Advantages & Disadvantages of CHP Systems

Typical CHP Prime Movers

Table 2-2: Advantages & Disadvantages of Different CHP Prime Movers

Gas Turbines

Figure 2-3: A typical Gas Turbine CHP System

Steam Turbines

Figure 2-4: A typical Steam Turbine CHP System

Microturbines

Figure 2-5: Schematic of a Microturbine

Reciprocating Engines

Other Prime Movers

Fuels Used in CHP

Heat Exchange Systems

Heat Recovery System Generators

Absorption Chillers

Primary CHP Applications

Industrial Applications

Commercial Applications

District Heating

Chapter 3: The World CHP Market

Figure 3-1: World CHP Capacity, 2007-2011 (in GW)

Figure 3-2: The Global CHP Market, 2007-2011 (in billion $)

The CHP Market by Region

Table 3-1: The Global CHP Market by Country, 2007-2011 (in million $)

Figure 3-3: Regional Breakdown of the World CHP Market, 2007, 2011 (in percent)

Germany

Figure 3-4: New German CHP Capacity by Year, 2007-2011 (in MW & percentage of new power capacity)

United States

Figure 3-5: New U.S. CHP Capacity by Year, 2007-2011 (in MW & percentage of new power capacity)

China

Figure 3-6: New China CHP Capacity by Year, 2007-2011 (in MW & percentage of new power capacity)

Other Key Countries

Figure 3-7: Cumulative CHP Capacity of Other Major CHP Countries, 2011 (in MW)

Figure 3-8: The CHP Market of Russia, South Korea & the UK, 2007-2011 (in million $)

The Small- & Micro-CHP Segment

Figure 3-9: The Global Small-CHP Market, 2007-2011 (in million $)

Figure 3-10: New Small-CHP Capacity by Country, 2007-2011 (in MW)

CHP Market Forecast

Figure 3-11: Global CHP Capacity Forecast by Country, 2012-2021 (in GW).

Figure 3-12: Global CHP Market Forecast, 2007-2011 (in billion $ & percentage of new power capacity)

Market Forecast for Key CHP Countries

Figure 3-13: World CHP Market Forecast by Country, 2007-2011 (in percent)

Table 3-2: New CHP Capacity Forecast by Country, 2012-2021 (in MW)

Germany Forecast

Figure 3-14: German CHP Market Forecast, 2012-2021 (in million $)

U.S. CHP Market Forecast

Table 3-3: U.S. Planned CHP Capacity Additions, 2012-2016 (in MW)

Figure 3-15: Planned CHP Capacity Additions in the U.S. by Prime Mover, 2012-2016 (in percent)

China Forecast

Figure 3-16: CHP Installation Forecast for China, 2012-2021 (in MW & percentage of new power capacity)

Small- & Micro-CHP Segment Forecast

Figure 3-17: Global Small-CHP Market Forecast, 2012-2021 (in million $)

Table 3-4: New Small-CHP Capacity Forecast by CHP Type, 2012-2021 (in MW)

Chapter 4: Trends

World Energy Production & Consumption

Figure 4-1: World Primary Energy Consumption, 2000-2010 (in quadrillion Btu)

Electricity Consumption & Production

Figure 4-2: Total Global Electricity Generation, 2006-2010 (in TWh)

Figure 4-3: Top 10 Countries for Electricity Generation, 2010 (in percent)

CHP Heat Production & Consumption

Figure 4-4: CHP Heat Production by Country, 2009 (in trillion Btu)

Table 4-1: CHP Heat Production by Country, 2006-2010 (in trillion Btu)

Use of CHP Around the World

Figure 4-5: Top CHP Countries by Percentage of Total Capacity that is CHP, 2010 (in GW of total power generation capacity and & percent CHP capacity)

Germany

Figure 4-6: German CHP Electricity Production, 2006-2010 (in TWh & percentage of total power generation)

United States

Figure 4-7: U.S. CHP Electricity Production, 2006-2010 (in TWh & percentage of total power generation)

China

Rest of Europe

Table 4-2: CHP Electricity Generation by Country, 2005-2009 (in GWh)

Small CHP Use

Japan

Figure 4-8: Installed Small-CHP Base, 2007-2011 (in thousands of systems installed)

Germany

UK

Table 4-3: UK small-CHP installations, 2006-2010 (in number and MW)

Drivers & Barriers for CHP

Figure 4-9: CHP Market Factors

Low Spark Spreads Affecting CHP Adoption

Figure 4-10: Spark Spreads for the U.S., Germany and the EU, 2000-2011 (in c/kWh)

Table 4-4: Electricity Prices, Gas Prices & Spark Spreads for Key CHP Countries, 2000-2011 (in c/kWh)

Regulations, Incentives and FITs

Table 4-5: CHP Regulations for Key CHP Market Countries, 2012

CHP Manufacturing Costs

Table 4-6: Breakdown of Power Plant Construction Costs, 2010 (in percent)

Figure 4-11: Producer Price Index for Generator Sets, Turbines & Motors, 2004-2011 (index)

Figure 4-12: Metal Prices, 2000-2011 (index, January 2000=100)

Employment Trends in CHP

Table 4-7: CHP Jobs by Employment Sector, 2007-2021 (in number of jobs)

Table 4-8: CHP Jobs by Country, 2007-2021 (in number of jobs)

District Heating & Cooling Trends

Figure 4-13: District Heating by Country, 2009 (in trillion Btu)

DHC in Europe: Russia & Germany Lead

DHC in China

DHC in the U.S.

Table 4-9: U.S. CHP District Heat Capacities by State, 2010 (in MW)

DHC in South Korea

Table 4-10: KDHC Heat Supply by End User, 2006-2011 (in Trillion Btu)

Trends in CHP for Industrial Applications

Figure 4-14: New CHP Capacity Added in the U.S. by Industry, 2006-2010 (in percent)

Pulp & Paper Industry

Table 4-11: CHP Use in the Pulp & Paper Industry for Key Countries (in MW)

Chemical Industry

CHP in the Brazilian & Indian Sugar Industries is Growing

CHP & Renewables

Table 4-12: Use of Renewable Fuels with CHP by Country, 2009 (in percent)

Biofuels and Wood

Table 4-13: Countries with CHP Electricity Production over 1 GWh from Wood waste, 2009 (in GWh)

Municipal & Industrial Waste

Table 4-14: Countries with CHP Electricity Production over 1 GWh from Municipal & Industrial Waste, 2009 (in GWh)

Carbon Abatement with CHP

Figure 4-15: Global CO2 Emissions & Amount of CO2 Reduced by CHP Use, 2006-2010 (in Gt of CO2)

Research Trends

Chapter 5: Demographics

CHP in China

Fuel Use

Figure 5-1: China Energy Production by Fuel, 2009 (in percent)

CHP Use in Europe

Figure 5-2: CHP Electricity Production in the EU by Type of Producer, 2009 (in percent)

Fuel Use in the EU

Figure 5-3: CHP Plant Electricity Production in the EU by Fuel, 2009 (in percent)

Use of Thermal Energy in the EU

Table 5-1v Top EU Countries for CHP Thermal Energy Use, 2004-2008 (in Billion Btu)

CHP in Key European Countries: Germany & the Netherlands

Figure 5-4: German & Dutch CHP Electricity Production by Fuel, 2009 (in percent)

Figure 5-5: CHP Electricity Production in the Netherlands by Prime Mover, 2010 (in percent)

User Demographics

Figure 5-6: German & Dutch CHP Electricity Production by Type of Producer, 2009 (in percent)

CHP Use in the U.S.

Figure 5-7: CHP Electricity Production in the U.S. by Prime Mover, 2007, 2011 (in percent)

Fuel Use

Figure 5-8: CHP Electricity Production in the U.S. by Fuel, 2007, 2011 (in percent)

User Demographics

Figure 5-9: CHP Electricity Production in the U.S. by Type of Producer, 2007, 2011 (in percent)

Table 5-2: U.S. CHP Capacity by Sector, 2010* (in MW)

Heat Use

Figure 5-10: Total Useful Heat Produced by CHP in the U.S., 2004-2010 (in trillion Btu)

Figure 5-11: CHP Heat Production in the U.S. by Fuel, 2007, 2010 (in percent)

CHP in Japan

Figure 5-12: CHP Capacity in Japan by Fuel Use & Prime Mover, March 2011 (in percent)

User Demographics

Table 5-3: Japanese CHP Capacity by End User, March 2011 (in MW installed & number of units)

Chapter 6: Competitors

Component Manufacturers

Gas Turbine & Microturbine Manufacturers

Figure 6-1: Power Plant Gas Turbine Market Share by Manufacturer, 2010 (in percent)

Table 6-1: Select Gas Turbine and Microturbine Manufacturers, 2012

GE Energy

Figure 6-2: GE’s Total Revenue & Energy Business Unit Revenue, 2007-2011 (in billion $)

Siemens

Figure 6-3: Siemens Total Revenue & Fossil Power Generation Revenue, 2007-2011 (in billion euros)

Capstone Turbine Corporation

Figure 6-4: Capstone’s Revenue & Net Income, FY2007-FY2011 (in million $)

Steam Turbine Manufacturers

Table 6-2: Select Steam Turbine Manufacturers, 2012

Alstom

Figure 6-5: Alstom Total Revenue & Revenues for its Thermal Power & Renewables Segments, FY2007/08-FY2011/12 (in billion euros)

Reciprocating Engine Manufacturers

Table 6-3: Select Reciprocating Engine Manufacturers, 2012

Caterpillar

Figure 6-6: Caterpillar’s Total Revenue & Electric Power Segment Revenue, 2007-2011* (in billion $)

Boiler/Waste Heat Boiler Manufacturers

Table 6-4: Select Boiler/Waste Heat Boiler Manufacturers, 2012

Mitsubishi Heavy Industries

Figure 6-7: MHI’s Total Revenue & Power Systems Segment Revenue, FY2006-FY2011* (in billion yen)

Heat Recovery Steam Generator (HRSG) Manufacturers

Table 6-5: Select HRSG Manufacturers, 2012

Nooter/Eriksen

CHP Package Manufacturers & Integrators

Table 6-6: Select Small-CHP Manufacturers, 2012

Table 6-7: Select Mid-sized CHP Manufacturers, 2012

2G Energy

Overview

Performance

Figure 6-8: 2G’s Revenue & Net Income, 2007-2011* (in million euros)

Products

Table 6-8: 2G’s CHP Product Line, 2012

New Developments

Dresser-Rand

Overview

Performance

Figure 6-9: Dresser-Rand Revenue, 2007-2011* (in million $)

Products

Table 6-9: Dresser-Rand’s CHP Product Line, 2012

New Developments

ENER-G

Overview

Performance

Figure 6-10: ENER-G’s Revenue & Net Income, FY2007-FY2011 (in million pounds)

Products

Table 6-10 ENER-G’s CHP Product Line, 2012

New Developments

Tognum (MTU Onsite Energy)

Overview

Performance

Figure 6-11: Tognum’s Total Revenue & Onsite Energy Segment Revenue, 2007-2011 (in million euros)

Products

Table 6-11: MTU Onsite Energy’s CHP Product Line, 2012

New Developments

Micro-CHP Manufacturers

Table 6-12: Select Micro-CHP Manufacturers by Prime Mover Technology, 2012

Honda

Figure 6-12: Honda’s Cumulative ECOWILL Sales, FY2003-FY2010 (in units)

Panasonic (Ene-Farm)

BDR Thermea

Table 6-13: BDR Thermea’s Product Line, 2012

Appendix: Company Contact Information

Electricity Generation in Asia

Asia Asia Generation, Oil, % Of Total Thermal Electricity Generation

• $ 250
• Industry data
• February 2013

Yearly, From 1999 To 2021
By Business Monitor International
Source: BMI

• Industries : Electric Power Energy
• Countries : Asia

Asia Asia Generation, Coal, % Of Total Thermal Electricity Generation

• $ 250
• Industry data
• February 2013

Yearly, From 1999 To 2021
By Business Monitor International
Source: BMI

• Industries : Electric Power Energy
• Countries : Asia

Asia Asia Generation, Natural Gas, % Of Total Thermal Electricity Generation

• $ 250
• Industry data
• February 2013

Yearly, From 1999 To 2021
By Business Monitor International
Source: BMI

• Industries : Electric Power Energy
• Countries : Asia