Paints and Coatings: Global Markets & Advanced Technologies

• Publication date: January 2011

The global paints and coatings market reached an estimated $99.5 billion by the end of 2010. This global market figure is expected to increase with a modest compound annual growth rate (CAGR) of 3.2% for the 5-year period of 2010 to 2015 and reach $116.4 billion by the end of 2015.  The powder coating and emerging technologies segment will experience the highest growth, a compound annual growth rate (CAGR) of 5.9% over the forecast period...

The global paints and coatings market reached an estimated $99.5 billion by the end of 2010. This global market figure is expected to increase with a modest compound annual growth rate (CAGR) of 3.2% for the 5-year period of 2010 to 2015 and reach $116.4 billion by the end of 2015. 

The powder coating and emerging technologies segment will experience the highest growth, a compound annual growth rate (CAGR) of 5.9% over the forecast period. This sector is valued at nearly $18 billion in 2010 and is expected to reach more than $23 billion by 2015.
Waterborne technology coatings are by far the largest type of environmentally friendly coatings.  The market for waterborne coatings is an estimated $24.8 billion in 2010, and is expected to grow to $31.6 billion in 2015, a compound annual growth rate (CAGR) of 5%. 

INTRODUCTION

Paint is a generic term typically used to identify a wide range of surface coating products, including conventional solvent-borne formulations, varnishes, enamels, lacquers and water-based systems. Normally, painting is a process in which a liquid consisting of several components, when applied, dries to a thin plastic film. Traditionally, major constituents of these paints are solvents. However, nonliquid paints such as powder coatings and high-solids paints have also been developed. These newer materials have led to the use of the term coating instead of the term paint. In general, the function of all paints and coatings is to provide an aesthetically pleasing colored and/or glossy surface, as well as to help metal and other substrates withstand exposure to both their environment and everyday wear and tear. The term coating in this report, excludes inks, thinners and raw materials such as pigments and solvents.

The coatings and paints market consists of liquid- and powder-based paints, varnishes, and related products used for protective and decorative, industrial and automotive, specialty, or other purposes. The architectural and decorative segment consists of products used in homes and buildings, such as interior and exterior paints, primers, sealers, and varnishes. The industrial segment comprises products that are factory-applied to manufactured goods as part of the production process. The specialty segment consists of aerosol paints, marine paints, high-performance maintenance coatings, and automotive refinish paints. 

STUDY GOALS AND OBJECTIVES

This report studies and highlights the role of paints and coatings in providing color and protection. It explains the technology and innovation behind coatings development and production, and gives a market overview, analyzing major market trends both in terms of region and application sector. In addition, the report studies in detail the new developments taking place in the paints and coatings industry with respect to continuous improvements in environmental performance. The report analyzes the market for various coating products as well as for the technologies involved. The market for various emerging technologies in coating as well as the new products produced using these technologies has been delved into in the report.

The report also analyzes the various applications of coatings in detail and the markets of such applications, with special emphasis on the new products being developed and markets for such products. Along with the development of new products, research and development is taking the coating technology to new heights, and a closer look into such technologies has been made in the report. New applications coming out of emerging technologies are also discussed. Customers are driving the increased demand for coatings with huge expectations in diverse areas such as performance, ease of application, sustainability, quality, functionality, and environmental properties. All of the above expectations require special attention from manufacturers in order to ensure that products meet expected standards and the market remains buoyant. This report pinpoints the need for the industry’s commitment to continuous improvement in environmental performance and takes a glimpse at a future in which the functionality of coatings will be enhanced and transformed from the conventional areas of protection and aesthetics to meet additional and more specific demands.

REASONS FOR DOING THE STUDY

For any company to succeed in a competitive market, product opportunities must be identified from the viewpoint of the company’s strengths. For this, it is necessary to understand the size and growth rate of any opportunity and the competitive atmosphere in which the company exists. This report presents the ideal medium to understand the various exciting and growing opportunities in the field of paints and various types of coatings and will help any prospective manufacturer, distributor, or even a user to understand and succeed in this growing field.

INTENDED AUDIENCE

This report is intended to help:

Marketing managers to identify newer market opportunities and develop targeted promotional plans for paints and coatings.
Research and development professionals to stay on top of competitor initiatives and explore demand for paints and coatings and to develop new products and create newer applications.
Business development executives to understand the dynamics of the market and identify possible new markets.

SCOPE OF REPORT

The report has been prepared in a simple format that can be easily understood, with a large number of tables, charts, and figures. The scope of the report includes a detailed study of global and regional markets for various types of coatings along with reasons for variations in the growth of the industry in certain regions.

INFORMATION SOURCES

Primary INFORMATION SOURCES for this market research include manufacturers and suppliers of paints and coatings around the world, raw material suppliers for manufacture of these products, major users of these products, research organizations, governmental agencies, trade associations, and various equipment suppliers. Additional secondary research sources include databases, trade literature, specialized journals, and government statistics. These resources have been researched throughout the compiling of this report.

AUTHOR CREDENTIALS

Srinivasa Rajaram is a mechanical engineer with more than 40 years of experience in designing factory layouts and setting up factories. He has established factories for the production of weighing and dynamic balancing machines in India and has experience in the designing, production, and servicing of that equipment. He was Senior Vice President at M/S Schenck Avery Limited, an Indo-German joint venture, and has set up an automatic paint shop for painting various components of weighing and dynamic balancing equipment.

Global Paint And Coating Industry

Chapter- 1: INTRODUCTION

STUDY GOALS AND OBJECTIVES 1
REASONS FOR DOING THE STUDY 2
INTENDED AUDIENCE 2
SCOPE OF REPORT 2
INFORMATION SOURCES 3
AUTHOR CREDENTIALS 3
RELATED BCC REPORTS 3
BCC ONLINE SERVICES 3
DISCLAIMER 4

Chapter-2: SUMMARY

SUMMARY 5
SUMMARY TABLE GLOBAL MARKET FOR PAINTS AND COATINGS, THROUGH 2015 ($ BILLIONS) 6
SUMMARY FIGURE GLOBAL MARKET FOR PAINTS AND COATINGS, 2008-2015 ($ BILLIONS) 6

Chapter-3: OVERVIEW

DEFINITION OF THE INDUSTRY 7
CONCEPTS IN THE INDUSTRY 7
IMPORTANCE OF THE INDUSTRY 7
LIFE CYCLE ASSESSMENT 8
LIFE CYCLE COST 9
TECHNOLOGY LIFE CYCLE 9
HISTORY OF PAINTS AND COATINGS 10
HISTORY OF POWDER COATINGS 11
History of Powder Coatings (Continued) 12
GOVERNMENT REGULATIONS 13
THE EUROPEAN UNION REGULATIONS 14
Registration, Evaluation, and Authorization of Chemicals (REACH) 15
Clean Air Act (CAA) 16
Resource Conservation and Recovery Act (RCRA) 16
Clean Water Act (CWA) 16
INTERNATIONAL STANDARDS ORGANIZATION (ISO) CERTIFICATION 17
POLLUTION PREVENTION IN COATING APPLICATION PROCESSES 17
TABLE 1 POLLUTION PREVENTION OPTIONS FOR COATINGS PROCESSES 18

Chapter-4: MARKETS BY TECHNOLOGY

TYPES OF COATING TECHNOLOGIES 19
GLOBAL MARKET FOR COATING TECHNOLOGIES 20
TABLE 2 GLOBAL MARKET FOR VARIOUS TYPES OF COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 21
FIGURE 1 GLOBAL MARKET FOR VARIOUS TYPES OF COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 21
REGIONAL MARKETS FOR COATING TECHNOLOGIES 22
TABLE 3 REGIONAL MARKET FOR VARIOUS TYPES OF COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 22
FIGURE 2 REGIONAL MARKET FOR VARIOUS TYPES OF COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 23
SOLVENT-BORNE COATINGS 23
MARKET FOR SOLVENT-BORNE TECHNOLOGY COATINGS 24
TABLE 4 GLOBAL MARKET FOR TYPES OF SOLVENT-BORNE COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 24
FIGURE 3 GLOBAL MARKET FOR TYPES OF SOLVENT-BORNE COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 25
REGIONAL MARKET FOR SOLVENT-BORNE COATING TECHNOLOGIES 25
TABLE 5 REGIONAL MARKET FOR SOLVENT-BORNE COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 26
FIGURE 4 REGIONAL MARKET FOR SOLVENT-BORNE COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 26
WATERBORNE TECHNOLOGY COATINGS 26
Waterborne Technology Coatings (Continued) 27
THE FUTURE OF WATERBORNE TECHNOLOGY COATINGS 28
COST AND IMPLEMENTATION ISSUES 28
MARKET FOR WATER-BORNE TECHNOLOGY COATINGS 28
TABLE 6 GLOBAL MARKET FOR TYPES OF WATERBORNE COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 29
FIGURE 5 GLOBAL MARKET FOR TYPES OF WATER-BORNE COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 29
REGIONAL MARKETS FOR WATERBORNE TECHNOLOGY COATINGS 30
TABLE 7 REGIONAL MARKET FOR WATERBORNE COATING TECHNOLOGIES, THOUGH 2015 ($ BILLIONS) 30
FIGURE 6 REGIONAL MARKET FOR WATERBORNE COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 30
HIGH SOLIDS COATINGS 31
MARKET FOR HIGH SOLID COATING TECHNOLOGIES 32
TABLE 8 GLOBAL MARKET FOR TYPES OF HIGH-SOLIDS COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 32
FIGURE 7 GLOBAL MARKET FOR TYPES OF HIGH SOLIDS COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 32
REGIONAL MARKET FOR HIGH-SOLIDS COATING TECHNOLOGIES 33
TABLE 9 REGIONAL MARKET FOR HIGH-SOLIDS COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 33
FIGURE 8 REGIONAL MARKET FOR HIGH-SOLIDS COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 33
POWDER COATING TECHNOLOGY 34
THERMOPLASTIC POWDER COATINGS 34
THERMOSET POWDER COATINGS 34
NEW POWDER COATING TECHNOLOGIES 34
MARKET FOR POWDER COATING TECHNOLOGIES 35
TABLE 10   GLOBAL MARKET FOR TYPES OF POWDER COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 36
FIGURE 9 GLOBAL MARKET FOR TYPES OF POWDER COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 36
REGIONAL MARKET FOR POWDER COATING TECHNOLOGIES 37
TABLE 11 REGIONAL MARKET FOR POWDER COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 37
FIGURE 10 REGIONAL MARKET FOR POWDER COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 37
MARKET FOR POWDER COATING APPLICATIONS 38
MARKET FOR POWDER COATINGS 38
POWDER COATINGS — APPLICATIONS 39
Automotive Applications 39
Appliances Applications 40
Outdoor Furniture and Lawn/Garden Equipment Applications 40
Decorative Finishes 41
Fencing 41
Architectural/Building Construction Applications 41
Electrical/Electronic Applications 42
Nonmetallic Products Applications 43
Powder Coatings on Wood 43
Powder Coatings on Plastics 43
Miscellaneous Applications 44
Everyday Products 44
White Boards 44
Shelving 44
Machinery, Equipment, and Tools 45
Industrial Finishes 45
Lighting Fixtures 45
Indoor Applications 45
Outdoor Applications 46
TABLE 12 GLOBAL MARKET FOR POWDER COATINGS, THROUGH 2015 ($ BILLIONS) 46
FIGURE 11 GLOBAL MARKET FOR POWDER COATINGS, 2008-2015 ($ BILLIONS) 47
RADIATION CURE COATING TECHNOLOGY 47
ADVANTAGES AND DISADVANTAGES 48
FUTURE OF RADIATION CURE TECHNOLOGY 48
MARKET FOR RADIATION CURE COATING TECHNOLOGIES 49
TABLE 13 GLOBAL MARKET FOR TYPES OF RADIATION CURE COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 50
FIGURE 12 GLOBAL MARKET FOR TYPES OF RADIATION CURE COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 50
REGIONAL MARKET FOR RADIATION CURE COATING TECHNOLOGIES 51
TABLE 14 REGIONAL MARKET FOR RADIATION CURE COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 51
FIGURE 13 REGIONAL MARKET FOR RADIATION CURE COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 51
RADCURE COATINGS IN VARIOUS INDUSTRIES 52
Radcure Coatings in the Automobile Industry 52
Auto Refinishing 53
Radcure Coatings for Plastics, Metals, and Wood 53
Plastics 53
Radcure Coatings for Metals 54
Radcure Coatings for the Wood Industry 54
Radcure Coatings for the Optical Industry 54
Radcure Coatings in the Electrical/Electronic Industry 55
Radcure Coatings for Miscellaneous Industries 55
Radcure Coatings as Release Coatings 55
Radcure Coatings as Barrier Coatings 55
Radcure Coatings in the Graphic Arts Industry 55
RADCURE COATINGS IN OTHER APPLICATIONS 56
NEW APPLICATIONS FOR RADCURE COATINGS 56
TABLE 15 GLOBAL MARKET FOR APPLICATIONS OF RADCURE COATINGS, THROUGH 2015 ($ BILLIONS) 57
FIGURE 14 GLOBAL MARKET FOR APPLICATIONS OF RADCURE COATINGS, 2008-2015 ($ BILLIONS) 57
EMERGING COATING TECHNOLOGIES 58
TABLE 16 GLOBAL MARKET FOR TYPES OF EMERGING COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 58
FIGURE 15 GLOBAL MARKET FOR TYPES OF EMERGING COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 59
REGIONAL MARKET FOR EMERGING COATING TECHNOLOGIES 59
TABLE 17 REGIONAL MARKET FOR EMERGING COATING TECHNOLOGIES, THROUGH 2015 ($ BILLIONS) 60
FIGURE 16 REGIONAL MARKET FOR EMERGING COATING TECHNOLOGIES, 2008-2015 ($ BILLIONS) 60

Chapter-5: MARKET BY APPLICATIONS

GLOBAL MARKET FOR APPLICATIONS OF COATINGS 61
TABLE 18 GLOBAL MARKET FOR APPLICATIONS OF VARIOUS TYPES OF COATINGS, THROUGH 2015 ($ BILLIONS) 62
FIGURE 17 GLOBAL MARKET FOR APPLICATIONS OF VARIOUS TYPES OF COATINGS, 2008-2015 ($ BILLIONS) 62
ARCHITECTURAL COATING APPLICATIONS 63
GLOBAL MARKET FOR ARCHITECTURAL COATINGS 63
Exterior Coating Systems 64
Interior Coating Systems 64
TABLE 19 GLOBAL MARKET FOR APPLICATIONS OF ARCHITECTURAL AND DECORATIVE COATINGS, THROUGH 2015 ($ BILLIONS) 65
FIGURE 18 GLOBAL MARKET FOR APPLICATIONS OF ARCHITECTURAL AND DECORATIVE COATINGS, 2008-2015 ($ BILLIONS) 65
REGIONAL MARKET FOR APPLICATIONS OF ARCHITECTURAL COATINGS 66
TABLE 20 REGIONAL MARKET FOR APPLICATIONS OF ARCHITECTURAL AND DECORATIVE COATINGS, THROUGH 2015 ($ BILLIONS) 66
FIGURE 19 REGIONAL MARKET FOR APPLICATIONS OF ARCHITECTURAL AND DECORATIVE COATINGS, 2008-2015 ($ BILLIONS) 66
MARKET FOR INTERIOR ARCHITECTURAL COATINGS 67
Interior Gloss 67
Interior Semigloss 67
Interior Flat 67
TABLE 21 GLOBAL MARKET FOR APPLICATIONS OF INTERIOR ARCHITECTURAL COATINGS, THROUGH 2015 ($ BILLIONS) 68
FIGURE 20 GLOBAL MARKET FOR APPLICATIONS OF INTERIOR ARCHITECTURAL COATINGS, 2008-2015 ($ BILLIONS) 68
MARKET FOR EXTERIOR ARCHITECTURAL COATINGS 68
Exterior Gloss 69
Exterior Semigloss 69
EXTERIOR FLAT 69
TABLE 22 GLOBAL MARKET FOR APPLICATIONS OF EXTERIOR ARCHITECTURAL COATINGS, THROUGH 2015 ($ BILLIONS) 70
FIGURE 21 GLOBAL MARKET FOR APPLICATIONS OF EXTERIOR ARCHITECTURAL COATINGS, 2008-2015 ($ BILLIONS) 70
INDUSTRIAL COATING APPLICATIONS 71
MARKET FOR INDUSTRIAL COATINGS BASED ON APPLICATION 71
TABLE 23 GLOBAL MARKET FOR INDUSTRIAL COATINGS BASED ON FINAL PRODUCT, THROUGH 2015 ($ BILLIONS) 72
FIGURE 22 GLOBAL MARKET FOR INDUSTRIAL COATINGS BASED ON FINAL PRODUCT, 2008-2015 ($ BILLIONS) 72
REGIONAL MARKET FOR APPLICATIONS OF INDUSTRIAL COATINGS 73
TABLE 24 REGIONAL MARKET FOR APPLICATIONS OF INDUSTRIAL COATINGS, THROUGH 2015 ($ BILLIONS) 73
FIGURE 23 REGIONAL MARKET FOR APPLICATIONS OF INDUSTRIAL COATINGS, 2008-2015 ($ BILLIONS) 74
Vehicle Coatings 74
Vehicle Coatings (Continued) 75
Market for Vehicle Coatings 76
TABLE 25 GLOBAL MARKET FOR VEHICLE COATINGS, THROUGH 2015 ($ BILLIONS) 76
FIGURE 24 GLOBAL MARKET FOR VEHICLE COATINGS, 2008-2015   ($ BILLIONS) 76
Coil Coatings 77
TABLE 26 APPLICATIONS FOR COIL COATING 78
MARKET FOR COIL COATINGS 78
TABLE 27 GLOBAL MARKET FOR COIL COATINGS, THROUGH 2015 ($ BILLIONS) 79
FIGURE 25 GLOBAL MARKET FOR COIL COATINGS, 2008-2015 ($ BILLIONS) 79
APPLIANCE COATINGS 79
MARKET FOR APPLIANCE COATINGS 80
TABLE 28 GLOBAL MARKET FOR APPLIANCE COATINGS, THROUGH 2015 ($ BILLIONS) 81
FIGURE 26 GLOBAL MARKET FOR APPLIANCE COATINGS, 2008-2015 ($ BILLIONS) 81
WOOD COATINGS 81
MARKET FOR WOOD COATINGS 82
Market for Wood Coatings (Continued) 83
TABLE 29 GLOBAL MARKET FOR WOOD COATINGS, THROUGH 2015 ($ BILLIONS) 84
FIGURE 27 GLOBAL MARKET FOR WOOD COATINGS, 2008-2015 ($ BILLIONS) 84
METAL CONTAINER AND CLOSURE COATINGS 84
MARKET FOR METAL CONTAINER AND CLOSURE COATINGS 85
TABLE 30 GLOBAL MARKET FOR METAL CONTAINER AND CLOSURE COATINGS, THROUGH 2015 ($ BILLIONS) 85
FIGURE 28 GLOBAL MARKET FOR METAL CONTAINER AND CLOSURE COATINGS, 2008-2015 ($ BILLIONS) 86
MACHINERY AND EQUIPMENT COATINGS 86
Non-Wood Furniture and Fixture Coatings 87
Paper, Paper Board, Film and Foil Coatings 87
Electric Insulating Coatings 87
MARKET FOR MACHINERY AND EQUIPMENT COATINGS 88
TABLE 31 GLOBAL MARKET FOR MACHINERY AND EQUIPMENT COATINGS, THROUGH 2015 ($ BILLIONS) 88
FIGURE 29 GLOBAL MARKET FOR MACHINERY AND EQUIPMENT COATINGS, 2008-2015 ($ BILLIONS) 88
PLASTIC COATINGS 89
MARKET FOR PLASTIC COATINGS 89
TABLE 32 GLOBAL MARKET FOR PLASTIC COATINGS, THROUGH 2015 ($ BILLIONS) 90
FIGURE 30 GLOBAL MARKET FOR PLASTIC COATINGS, 2008-2015 ($ BILLIONS) 90
OTHER INDUSTRIAL COATINGS 90
SPECIAL PURPOSE COATING APPLICATIONS 91
TABLE 33 GLOBAL MARKET FOR APPLICATIONS OF SPECIAL PURPOSE COATINGS, THROUGH 2015 ($ BILLIONS) 91
FIGURE 31 GLOBAL MARKET FOR APPLICATIONS OF SPECIAL PURPOSE COATINGS, 2008-2015 ($ BILLIONS) 92
REGIONAL MARKET FOR SPECIAL PURPOSE COATINGS 92
TABLE 34 REGIONAL MARKET FOR SPECIAL PURPOSE COATINGS, THROUGH 2015 ($ BILLIONS) 93
FIGURE 32 REGIONAL MARKET FOR SPECIAL PURPOSE COATINGS, 2008-2015 ($ BILLIONS) 93
AUTOMOTIVE REFINISH COATINGS 93
MARKET FOR AUTOMOTIVE REFINISH COATINGS 94
TABLE 35 GLOBAL MARKET FOR AUTOMOTIVE REFINISH COATINGS, THROUGH 2015 ($ BILLIONS) 95
FIGURE 33 GLOBAL MARKET FOR AUTOMOTIVE REFINISH COATINGS, 2008-2015 ($ BILLIONS) 95
INDUSTRIAL MAINTENANCE COATINGS 95
Industrial Maintenance Coatings (Continued) 96
MARKET FOR INDUSTRIAL MAINTENANACE COATINGS 97
TABLE 36 GLOBAL MARKET FOR INDUSTRIAL MAINTENANCE COATINGS, THROUGH 2015 ($ BILLIONS) 97
FIGURE 34 GLOBAL MARKET FOR INDUSTRIAL MAINTENANCE COATINGS, 2008-2015 ($ BILLIONS) 98
TRAFFIC MARKING PAINTS 98
MARKET FOR TRAFFIC MARKING PAINTS 99
TABLE 37 GLOBAL MARKET FOR TRAFFIC MARKING PAINTS, THROUGH 2015 ($ BILLIONS) 99
FIGURE 35 GLOBAL MARKET FOR TRAFFIC MARKING PAINTS, 2008-2015 ($ BILLIONS) 100
MARINE AND OFF-SHORE COATINGS 100
ANTIFOUL AND FOULING RELEASE COATINGS 100
MARKET FOR MARINE AND OFF-SHORE COATINGS 101
TABLE 38 GLOBAL MARKET FOR MARINE AND OFFSHORE COATINGS, THROUGH 2015 ($ BILLIONS) 102
FIGURE 36 GLOBAL MARKET FOR MARINE AND OFFSHORE COATINGS, 2008 TO 2015 ($ BILLIONS) 103
AEROSOL PAINTS 103
MARKET FOR AEROSOL PAINTS 104
TABLE 39 GLOBAL MARKET FOR AEROSOL PAINTS, THROUGH 2015 ($ BILLIONS) 104
FIGURE 37 GLOBAL MARKET FOR AEROSOL PAINTS, 2008-2015 ($ BILLIONS) 105
ROOF COATINGS 105
Cold-Applied Roof Coatings 105
Bituminous Roof Coatings and Cements 106
Polymeric Roof Coatings and Cements 106
Polymer Modified Roof Coatings and Cements 106
Metal Roofing Coatings 106
TABLE 40 GLOBAL MARKET FOR ROOF COATINGS, THROUGH 2015 ($ BILLIONS) 107
FIGURE 38 GLOBAL MARKET FOR ROOF COATINGS, 2008-2015 ($ BILLIONS) 107
MISCELLANEOUS SPECIAL PURPOSE COATINGS 108
TABLE 41 GLOBAL MARKET FOR MISCELLANEOUS SPECIAL PURPOSE COATINGS, THROUGH 2015 ($ BILLIONS) 108
FIGURE 39 GLOBAL MARKET FOR MISCELLANEOUS SPECIAL PURPOSE COATINGS, 2008-2015 ($ BILLIONS) 109

Chapter-6: COATING TECHNOLOGIES

OVERVIEW 110
COMPOSITION OF PAINTS 110
SOLVENTS 110
Solvents (Continued) 111
BINDERS 112
PIGMENTS 113
ADDITIVES 114
CLASSIFICATION OF PAINTS/COATINGS 115
CLASSIFICATION BY TECHNOLOGY 115
SOLVENT-BORNE COATING TECHNOLOGY 116
TYPES OF SOLVENT-BORNE COATING PRODUCTS 116
Air/Force-Dried Alkyds 116
Baked Alkyds 117
Air/Force-Dried-Epoxy Ester 117
Air/Force-Dried, Two-Component Epoxies 117
Polyurethane Coatings 118
Air/Force-Dried One-Component Urethanes 118
VOC-Compliant Air/Force-Dried One-Component Urethanes 118
Air/Force-Dried Two-Component Urethanes 119
Solvent-Borne Air/Force-Dried Silicone 119
ALTERNATE COATING TECHNOLOGIES 119
TABLE 42 BENEFITS AND LIMITATIONS OF ALTERNATE COATINGS TO SOLVENT BORNE COATINGS 120
TABLE 42 (CONTINUED) 121
WATERBORNE COATING TECHNOLOGY 121
WATERBORNE COATING TECHNOLOGY (CONTINUED) 122
TYPES OF WATERBORNE COATINGS 123
Water-Soluble/Water-Reducible Technology 123
Water Dispersible/Colloidal Coatings 124
Emulsion Technology 124
Waterborne Two-Component Technology 124
SUBDIVISION OF WATERBORNE COATINGS 124
Air/Force-Dried Latex Acrylics 124
Latex Alkyd Acrylics 125
Air/Force-Dried Latex Styrene Acrylics 125
Air/Force-Dried Two-Component Epoxies 125
Air/Force-Dried Alkyds 126
Baked Alkyd Acrylic 126
ADVANTAGES AND DISADVANTAGES OF WATERBORNE COATINGS 126
TABLE 43 ADVANTAGES AND DISADVANTAGES OF WATERBORNE COATINGS 127
APPLICATION METHODS OF WATER BORNE COATINGS 127
HIGH-SOLIDS COATINGS TECHNOLOGY 128
TYPES OF HIGH SOLID COATINGS 128
Air/Force Dry Coatings 129
Baked Coatings 129
Two-Component Coatings 129
100% Solid Coatings 130
ADVANTAGES AND DISADVANTAGES OF HIGH-SOLID COATINGS 130
TABLE 44 ADVANTAGES AND DISADVANTAGES OF HIGH-SOLID COATINGS 130
APPLICATION METHODS OF HIGH-SOLIDS COATINGS 131
Paint Heaters 131
POWDER COATING TECHNOLOGY 131
TYPES OF POWDER COATINGS 132
Thermoset Powder Coatings 132
Epoxies 133
Epoxy-Polyester Hybrids 133
Urethane Polyesters 133
Acrylic-urethane 133
Triglycidyl Isocyanurate (TGIC) Polyesters 133
Thermoplastic Powder Coatings 134
Polyethylene 134
Polypropylene 134
Nylon 134
Polyvinyl Chloride (PVC) 134
Thermoplastic Polyester 134
NEW DEVELOPMENTS IN POWDER COATING TECHNOLOGY 135
Can Coating 135
Lower Temperature Cures 135
Weathering Capabilities 135
Thinner Films 135
ADVANTAGES AND DISADVANTAGES 136
TABLE 45 ADVANTAGES AND DISADVANTAGES OF POWDER COATINGS 136
APPLICATION METHODS OF POWDER COATING 136
Elecrostatic Spraying 137
Fluidized Bed 137
Electrostatic Fluidized Bed 138
Flame Spray 138
Tribocharge 138
RADIATION-CURABLE COATING TECHNOLOGY 139
TYPES OF RADIATION-CURED COATINGS 139
UV-Curable Liquid Coatings 139
Electron Beam (EB) Curable Coatings 140
ADVANTAGES AND DISADVANTAGES OF RADIATION CURABLE COATINGS 140
TABLE 46 ADVANTAGES AND DISADVANTAGES OF RADIATION-CURABLE COATINGS 140
APPLICATION METHODS OF RADIATION CURABLE COATINGS 141
EMERGING COATING TECHNOLOGIES 141
VAPOR PERMEATION OF INJECTION-CURED COATINGS (VIC) 141
ADVANTAGES AND DISADVANTAGES OF VIC 142
TABLE 47 ADVANTAGES AND DISADVANTAGES OF VIC 142
UNICOAT PAINT TECHNOLOGY 142
TABLE 48 ADVANTAGES AND DISADVANTAGES OF UNICOAT PAINT TECHNOLOGY 143
SUPERCRITICAL CARBON DIOXIDE TECHNOLOGY 143
ADVANTAGES AND DISADVANTAGES 143
TABLE 49 ADVANTAGES AND DISADVANTAGES OF SUPERCRITICAL CARBON DIOXIDE SPRAY PROCESS 144
CLASSIFICATION OF COATINGS BASED ON APPLICATION 144
ARCHITECTURAL AND DECORATIVE COATINGS 144
Interior Water-Based Paints 145
Interior Solvent-Based Paints 145
Exterior Water-Based Paints 145
Exterior Solvent-Based Paints 146
INDUSTRIAL COATINGS 146
TYPES OF INDUSTRIAL COATINGS 147
Epoxy Coatings 147
Polyurethane Coatings 147
Fluoropolymer Coatings 148
OTHER TYPES OF INDUSTRIAL COATINGS 148
Corrosion Resistance Coatings 148
Galvanizing 148
High Velocity Oxy-Fuel (HVOF) Coating 149
Nonstick Coatings 149
Phenolic Coatings 149
Plastic Dip Coatings 150
Teflon Coatings 150
Polyvinylidene Fluoride (PVDF) Coatings 151
Rubber Elastomer Coatings 151
Thermal Sprayed Coatings 151
Xylan Coatings 151
Special Purpose Coatings 152
COATING PROCESS 153
SURFACE PREPARATION 153
METHODS OF SURFACE PREPARATION 154
TABLE 50 ALTERNATIVES TO CHLORINATED SOLVENT CLEANING 154
POLLUTION PROBLEMS ASSOCIATED WITH SURFACE PREPARATION 155
COATING/PAINTING APPLICATION 155
CURING 155
EQUIPMENT CLEANING 156
TYPES OF COATING SYSTEMS 156
SOURCES OF WASTES 156
APPLICATION METHODS 157
DESCRIPTION OF SPRAY SYSTEMS 158
LOW-VOLUME/HIGH-PRESSURE (LVHP) AIR SPRAY 158
ADVANTAGES AND DISADVANTAGES OF LVHP AIR SPRAY 159
TABLE 51 ADVANTAGES AND DISADVANTAGES OF LVHP AIR SPRAY 159
HIGH-VOLUME/LOW-PRESSURE (HVLP) AIR SPRAY 159
ADVANTAGES AND DISADVANTAGES OF HVLP SPRAY SYSTEMS 160
TABLE 52 ADVANTAGES AND DISADVANTAGES OF HVLP AIR SPRAY 160
TYPES OF HVLP SYSTEMS 160
LOW-PRESSURE/LOW-VOLUME (LPLV) AIR SPRAY 161
ADVANTAGES OF LPLV AIR SPRAY SYSTEMS 161
TABLE 53 ADVANTAGES AND DISADVANTAGES OF LPLV AIR SPRAY 161
AIRLESS SPRAY SYSTEMS 161
ADVANTAGES AND DISADVANTAGES OF AIRLESS SPRAY 162
TABLE 54 ADVANTAGES AND DISADVANTAGES OF AIRLESS SPRAY 162
AIR-ASSISTED AIRLESS SPRAY SYSTEMS 162
ADVANTAGES OF AIR-ASSISTED AIRLESS SPRAY SYSTEMS 163
ELECTROSTATIC SPRAY 163
ADVANTAGES AND DISADVANTAGES OF ELECTROSTATIC SPRAY 164
TABLE 55 ADVANTAGES AND DISADVANTAGES OF ELECTROSTATIC SPRAY 164
TYPES OF ELECTROSTATIC SYSTEMS 164
OTHER METHODS OF PAINT APPLICATION 165
Electrodeposition/Electrocoating (E-Coat) Systems 165
Advantages and Disadvantages of E-Coat Systems 165
TABLE 56 ADVANTAGES AND DISADVANTAGES OF E-COAT SYSTEMS 165
Autodeposition Systems 166
Advantages and Disadvantages of Autodeposition Systems 166
TABLE 57 ADVANTAGES AND DISADVANTAGES OF AUTODEPOSITION SYSTEMS 166
Dip-Coating Systems 166
Advantages and Disadvantages of Dip-Coating Systems 167
TABLE 58 ADVANTAGES AND DISADVANTAGES OF DIP COATING SYSTEMS 167
Flow-Coating Systems 167
Advantages and Disadvantages of Flow-Coating Systems 168
TABLE 59 ADVANTAGES AND DISADVANTAGES OF FLOW COATING SYSTEMS 168
Curtain Coating Systems 168
Advantages and Disadvantages of Curtain Coating Systems 168
TABLE 60 ADVANTAGES AND DISADVANTAGES OF CURTAIN COATING SYSTEMS 169
Roll Coating Systems 169
Advantages and Disadvantages of Roll Coating Systems 169
TABLE 61 ADVANTAGES AND DISADVANTAGES OF ROLL COATING SYSTEMS 170
Paint Booths 170
POLLUTION PROBLEMS 170
TYPES OF PAINT BOOTHS 170
Crossdraft 171
Downdraft 171
Semi-Downdraft 171
Dry Filter Booths 172
Advantages and Disadvantages of Dry Filter Booths 172
TABLE 62 ADVANTAGES AND DISADVANTAGES OF DRY FILTER BOOTHS 173
Water-Wash Booths 173
Baffle Spray Booth 174
Powder Coating Booths 174
CURING METHODS 174
Air Drying 174
Elevated Temperature Baking/Curing 175
EQUIPMENT CLEANING 175
POLLUTION PROBLEM 175
TYPES OF SPECIAL-PURPOSE COATINGS 175
Nanocoatings 175
Nonstick Metal Coatings 176
Corrosion-Resistant Coatings 177
Abrasion-Resistant Coatings 177
Chemical Resistant Coatings 177
Baked-on Coatings 177
Baked-on Coatings (Continued) 178
Antisweat Coatings 179
Bituminous Coatings 179
Coal Tar Epoxy Coatings 179
Fire-Retardant Paints 179
Rain-Repellent Coating for Aircraft Windshields 180
OVERVIEW 189
KEY DRIVERS FOR THE GLOBAL COATINGS INDUSTRY 189
DEVELOPMENT OF THE PAINT AND COATING INDUSTRY 190
ENTRY OR EXIT BARRIERS 191
THE SUPPLY CHAIN 191
Buyers 191
Distribution Channels 192
Suppliers 192
THE INFLUENCE OF ENVIRONMENTAL REGULATIONS 192
Economies of Scale 193
MERGERS AND ACQUISITIONS IN THE COATING INDUSTRY 193
MERGERS AND ACQUISITIONS IN THE … (CONTINUED) 194
TABLE 67 LIST OF MERGERS AND ACQUISITIONS IN THE COATING INDUSTRY FROM 2007 TO 2010 195
TABLE 67 (CONTINUED) 196
TABLE 67 (CONTINUED) 197
TABLE 67 (CONTINUED) 198
TABLE 67 (CONTINUED) 199
MARKET FOR ARCHITECTURAL/DECORATIVE COATINGS 199
MARKET FOR ARCHITECTURAL/… (CONTINUED) 200
MARKET FOR INDUSTRIAL COATINGS 201
MARKET FOR SPECIAL COATINGS 202
COATINGS MARKET IN NORTH AMERICA 203
COATINGS MARKET IN EUROPE 204
COATINGS MARKET IN ASIA 204
COATING PRODUCTION OF MAJOR COMPANIES 205
TABLE 68 COATING REVENUE AND PRODUCT STRUCTURE OF TOP TWENTY COMPANIES IN 2009 ($ BILLIONS) 206
TABLE 68 (CONTINUED) 207
PROFILES OF MAJOR COATING COMPANIES 207
3M 207
3M (Continued) 208
ACE HARDWARE CORP. 209
ADVANCED MARINE COATINGS 209
ARCH CHEMICALS, INC. 210
ASIAN PAINTS LIMITED 211
AZKO NOBEL N.V, 212
Azko Nobel N.V, (Continued) 213
BASF COATINGS AG 214
BECKERS GROUP 215
BEHR PROCESS CORP. 216
BENJAMIN MOORE 216
BERGER PAINTS INDIA LTD. 217
BOERO GROUP 218
BOYSEN PAINTS 218
BRILLUX GMBH & CO. KG 219
CALIFORNIA PRODUCTS CORP. 219
CHUGOKU MARINE PAINTS 220
CIN GROUP 220
CLOVERDALE PAINT INC. 221
COMEX GROUP 222
DAI NIPPON TORYO 222
DAUBERT CHEMICAL CO. INC. 223
DEFT INC. 223
DEUTSCHE ABFALLWIRTSCHAFTS GMBH (DAW) 224
DIAMOND VOGEL PAINTS 225
DUNN EDWARDS CORP. 225
DYRUP A/S 226
E.I. DU PONT DE NEMOURS & CO. 226
E.I. Du Pont de Nemours & Co. (Continued) 227
ELANTAS PDG INC. 228
EMPILS 228
ENNIS PAINT INC. 229
FARRELL-CALHOUN INC. 229
FLH GROUP 230
FLUGGER GROUP 230
FORBO INTERNATIONAL SA 231
FREEWORLD COATINGS 231
FUJIKURA KASEI CO. LTD. 232
GEMINI INDUSTRIES 232
GREBE GROUP 233
HELIOS 233
HEMPEL A/S 234
HENKEL AG 7 CO. KGAA 235
ICA GROUP 235
INDUSTRIAS TITAN S.A. 236
INVER SPA 236
JOTUN AS 237
KANSAI PAINT CO. LTD. 238
KCC CORPORATION 239
KELLY-MOORE PAINT COMPANY, INC. 240
LORD CORP. 240
MASCO CORPORATION 241
MURALO CO., INC 242
NATIONAL PAINTS 242
NB COATINGS INC. 243
NIPPON PAINT CO. LTD. 243
NPA COATINGS INC. 244
ORICA LIMITED 244
PPG INDUSTRIES, INC. 245
PPG Industries, Inc. (Continued) 246
QUEST SPECIALTY CHEMICALS, INC. 247
RED SPOT PAINT & VARNISH CO. 248
ROCK PAINT COMPANY LTD. 249
RODDA PAINT CO. 249
RPM INTERNATIONAL INC. 250
SHAWCOR LTD. 251
SHEBOYGAN PAINT CO. 252
SHERWIN-WILLIAMS COMPANY 252
Sherwin-Williams Company (Continued) 253
SHINTO PAINT CO. LTD. 254
SIKA AG 254
SPRAYLAT CORPORATION 255
TAMBOUR LTD. 255
TEKNOS GROUP OY 256
TIGER DRYLAC U.S.A., INC. 257
TIKKURILA OJY 257
TNEMEC CO., INC. 258
TOA GROUP 258
TOHPE CORPORATION 259
TRUE VALUE CO. 259
UNITED GILSONITE LABORATORIES 259
U.S. PAINT CORP. 260
VALSPAR CORPORATION 260
Valspar Corporation (Continued) 261
WATTYL GROUP 262
YASAR HOLDING AS 263
YENKIN-MAJESTIC PAINT CORP. 263
YUNG CHI PAINT & VARNISH MANUFACTURING COMPANY LTD. 264

Chapter-8: APPENDIX

APPENDIX 265
TABLE 69 LIST OF SAMPLE U.S. PATENTS ON PAINTS AND COATINGS FROM 2004-2010 265
TABLE 69 (CONTINUED) 266
TABLE 69 (CONTINUED) 267
TABLE 69 (CONTINUED) 268
TABLE 69 (CONTINUED) 269
TABLE 69 (CONTINUED) 270
TABLE 69 (CONTINUED) 271
TABLE 69 (CONTINUED) 272
TABLE 69 (CONTINUED) 273
TABLE 69 (CONTINUED) 274
TABLE 69 (CONTINUED) 275
TABLE 69 (CONTINUED) 276
TABLE 69 (CONTINUED) 277
TABLE 69 (CONTINUED) 278
TABLE 70 LIST OF COATING MANUFACTURERS 279
TABLE 70 (CONTINUED) 280
TABLE 70 (CONTINUED) 281
TABLE 70 (CONTINUED) 282
TABLE 70 (CONTINUED) 283
TABLE 70 (CONTINUED) 284
TABLE 70 (CONTINUED) 285
TABLE 70 (CONTINUED) 286
TABLE 70 (CONTINUED) 287
TABLE 70 (CONTINUED) 288
TABLE 70 (CONTINUED) 289
TABLE 71 LIST OF POWDER COATING MANUFACTURERS 290
TABLE 71 (CONTINUED) 291
TABLE 71 (CONTINUED) 292
TABLE 72 GLOSSARY OF COATING TERMS 292